Floor mounted jib cranes for sale. Overview of types of floor jib cranes 1 ton to 16 ton and typical industrial uses.Get your floor mounted crane design!

A floor mounted jib crane is a versatile lifting solution designed to simplify the movement of heavy loads within confined spaces. Anchored securely to the floor, these cranes provide pivotal lifting and positioning capabilities, all while occupying a limited footprint. The key components include a vertical column or mast, a horizontal jib arm, and a hoist or trolley mechanism that facilitates smooth load movement.

Why Floor Mounted Jib Cranes are Essential for Industrial Material Handling

The value of floor mounted jib cranes lies in their ability to streamline material handling tasks with utmost precision. These cranes excel in scenarios where a full overhead crane system might be excessive or impractical. Their adaptability in diverse environments makes them indispensable tools for manufacturers, warehouses, construction sites, and more.

The ergonomic design of floor mounted jib cranes empowers operators to handle heavy loads with minimal effort. This not only enhances worker safety but also optimizes operational efficiency. By reducing manual labor and expediting material movement, these cranes contribute to smoother workflows and increased productivity.

Overview of floor mounted jib cranes

A floor-mounted jib crane is a type of industrial lifting equipment designed to assist with material handling tasks within a limited workspace. It consists of a vertical mast or support column that is anchored to the floor, and a horizontal jib arm that extends from the mast. This jib arm can rotate around the mast, providing a circular area of coverage where loads can be lifted, moved, and positioned.

Key features of floor-mounted jib cranes include:

• 1.Mast: The vertical mast serves as the main support structure for the crane. It is securely anchored to the floor and provides stability for the crane's operation.
• 2.Jib Arm: The jib arm is the horizontal beam extending from the mast. It can rotate around the mast, allowing for precise positioning of loads. The jib arm's length determines the reach of the crane.
• 3.Rotation Mechanism: A mechanism is employed to facilitate the rotation of the jib arm around the mast. This rotation enables the crane operator to move loads horizontally within the crane's coverage area.
• 4.Hoist or Lifting Mechanism: The lifting mechanism, often in the form of a hoist or a chain block, is attached to the jib arm. It allows the crane to lift and lower heavy loads vertically. The lifting capacity of the crane is determined by the strength of the hoist and the crane's design.
• 5.Foundation and Support: The crane is securely mounted on a concrete foundation using anchor bolts. This foundation provides stability and load distribution for the crane's operation.

Floor-mounted jib cranes are versatile tools commonly used in various industries such as manufacturing, warehouses, workshops, and assembly lines. They are particularly useful in situations where overhead space is limited, but lifting and moving heavy objects is necessary. These cranes come in different configurations, such as freestanding, wall-mounted, and mast-type, to suit different spatial constraints and lifting requirements.

Overall, floor-mounted jib cranes offer efficient and controlled material handling solutions, increasing productivity and reducing the physical strain on workers during lifting and positioning tasks.

What are the main types of floor mounted jib cranes ?

Based on Lifting Capacity:

Considerations of foundationless jib cranes no more than 500kg  :

• 1.Load Limitation: Foundationless jib cranes are limited in terms of the weight they can handle. Exceeding the crane's load capacity can result in safety risks and reduced performance.
• 2.Stability: While suitable for lighter loads, these cranes may not provide the same level of stability and load-bearing capacity as foundation jib cranes.
• 3.Application: Due to their design, foundationless jib cranes are best suited for tasks with light loads and simple lifting requirements. They may not be appropriate for heavy-duty industrial applications.

In summary, foundationless jib cranes designed for light loads are a practical solution for situations where simplicity, budget considerations, and quick installation are important factors. However, their usage should be aligned with the specific lifting needs of your application to ensure safety and efficiency.

Special and optional features for floor mounted jib cranes

Floor-mounted jib cranes can be equipped with various special features to enhance their suitability for specific environments and applications. Some of these features include:

• 1.Explosion-Proof Design - In environments with flammable gases, vapors, or dust, explosion-proof jib cranes are constructed to prevent ignition sources.- Special components and materials are used to ensure electrical safety and minimize the risk of sparks or explosions.
• 2.Corrosion Resistance - In settings exposed to moisture, chemicals, or saltwater, cranes can be coated with corrosion-resistant finishes or materials.- Stainless steel or specialized coatings protect against rust and corrosion, extending the crane's lifespan.
• 3.Cleanroom Compatibility - Cleanroom jib cranes are designed for use in environments with stringent cleanliness requirements, such as pharmaceutical or semiconductor manufacturing.- These cranes are constructed with smooth surfaces and minimal exposed hardware to prevent particle contamination.
• 4.Food-Grade Applications - Cranes used in the food and beverage industry may have stainless steel construction to meet hygiene standards.- Smooth surfaces, sealed joints, and resistance to harsh cleaning chemicals are common features.
• 5.Weatherproofing - Cranes installed outdoors or in open-air environments can be weatherproofed with seals, gaskets, and coatings.- This prevents water, dust, and debris from affecting crane performance and longevity.
• 6.Remote Control - Some floor-mounted jib cranes can be equipped with remote control systems for convenient operation from a distance.- Remote controls enhance operator safety by allowing them to control the crane without being in close proximity.
• 7.Load Monitoring and Safety Systems - Advanced jib cranes can be equipped with load monitoring systems to prevent overloading.- Safety features like limit switches, anti-collision systems, and load sensors ensure safe operation.
• 8.Environmental Sealing - In dusty or harsh environments, cranes can be sealed to prevent debris from affecting internal components.- This enhances the crane's durability and reduces maintenance needs.
• 9.Variable Speed Control - Some cranes offer variable speed control mechanisms, allowing operators to control the speed of movements more precisely.
• 10.Vibration Damping - In environments with vibrations, cranes can be equipped with damping mechanisms to reduce vibration transmission and improve stability.
• 11.High-Temperature Resistance - Cranes used in high-temperature environments like steel mills or foundries may have heat-resistant components.- Insulation and refractory materials prevent damage from extreme heat.
• 12.Low-Headroom Design - In areas with limited vertical space, low-headroom jib cranes are designed to minimize the crane's overall height while maintaining optimal lifting capacity.

These special features are designed to address specific challenges and requirements posed by various industries and environments. When considering a floor-mounted jib crane for a particular application, it's important to assess which special features are necessary to ensure safe, efficient, and reliable operation.

Manufacturing Workstations

- Floor-mounted jib cranes enhance material handling at individual manufacturing workstations, aiding workers in moving components efficiently.
- Capacity: Up to 1 ton
- Tailored Features: Compact design, rotation control, lightweight
- Main Functions: Lifting and positioning components, aiding in assembly
- Applications: Electronics assembly lines, small-scale workshops

Loading and Unloading at Docks

- Floor jib cranes streamline loading and unloading operations at docks, facilitating the movement of goods from trucks and containers.
- Capacity: Up to 16 tons
- Tailored Features: 360-degree rotation, sturdy construction, durable finish
- Main Functions: Transferring goods, loading and unloading shipments
- Applications: Freight hubs, ports, shipping terminals

Assembly Line Assistance

- Integrated into assembly lines, floor-mounted jib cranes assist in assembling products by positioning components accurately.
- Capacity: Up to 16 tons
- Tailored Features: 360-degree rotation, sturdy construction, durable finish
- Main Functions: Transferring goods, loading and unloading shipments
- Applications: Freight hubs, ports, shipping terminals

Machine Shop Support

- Within machine shops, floor jib cranes are indispensable for transporting heavy machinery parts and tools for machining tasks.
- Capacity: Up to 2 tons
- Tailored Features: Strong load capacity, lateral movement, stable base
- Main Functions: Transporting machinery parts, aiding in machining
- Applications: Metalworking shops, industrial machining

Maintenance and Repair Workshops

- Floor-mounted jib cranes are pivotal in maintenance workshops, lifting and positioning machinery and equipment for repair work.
- Capacity: Up to 1.5 tons, 2 ton,
- Tailored Features: Lifting power, rotation range, ease of control
- Main Functions: Lifting machinery, assisting in repairs
- Applications: Plant maintenance, automotive repair shops

Efficient Tool Handling

- Across industries, floor jib cranes move tools between storage and workstations, optimizing tool management.
- Capacity: Up to 1 ton
- Tailored Features: Tool storage, quick swiveling, attachment points
- Main Functions: Transporting tools, facilitating tool access
- Applications: Manufacturing lines, maintenance workshops

Optimized Material Storage

- Installed in storage areas, floor-mounted jib cranes efficiently manage materials and parts, ensuring easy retrieval.
- Capacity: Up to 2 tons
- Tailored Features: Load capacity, height adjustability, 360-degree coverage
- Main Functions: Organizing materials, transferring to/from storage
- Applications: Warehouses, distribution centers

Streamlined Paint Booth Operations

- Automotive and manufacturing sectors benefit from floor jib cranes that move vehicle bodies or parts through paint booths.
- Capacity: Up to 1.5 tons
- Tailored Features: Paint-resistant finish, steady rotation, light load capacity
- Main Functions: Moving workpieces in/out of paint booths, rotating for even paint
- Applications: Automotive painting, industrial coating

Warehouse Material Management

- Within warehouses, floor jib cranes facilitate material movement between shelves, conveyor belts, and packaging stations.
- Capacity: Up to 3 tons
- Tailored Features: Efficient movement, wide coverage, ergonomic design
- Main Functions: Transporting materials, loading/unloading shelves
- Applications: Warehousing, e-commerce fulfillment

Seamless Loading onto Production Equipment

- Floor jib cranes ensure continuous material supply by placing raw materials onto production machinery.
- Capacity: Up to 2 tons
- Tailored Features: Precise positioning, stable base, quick setup
- Main Functions: Placing raw materials onto machinery, continuous supply
- Applications: Manufacturing, food processing

Foundry and Metalworking Support

- In foundries, floor-mounted jib cranes handle molds, castings, and hefty metal components during production processes.
- Capacity: Up to 5 tons
- Tailored Features: Heat-resistant finish, heavy load capacity, 360-degree rotation
- Main Functions: Handling molds, castings, metal components
- Applications: Foundries, metal fabrication

Construction Site Efficiency

- Construction sites rely on floor jib cranes to transport construction materials, tools, and equipment to different building levels.
- Capacity: Up to 3 tons
- Tailored Features: Construction-durable design, versatile positioning, 360-degree rotation
- Main Functions: Moving construction materials, supporting tasks
- Applications: Building construction, infrastructure projects

Maritime Industry Assistance

- Shipyards benefit from floor jib cranes that lift and position large ship sections during construction and repairs.
- Capacity: Up to 10 tons
- Tailored Features: Corrosion-resistant finish, sturdy construction, heavy load capacity
- Main Functions: Lifting and placing ship sections, transporting equipment
- Applications: Shipbuilding, marine repair facilities

Retail and Warehousing Optimization

- Retail warehouses maximize inventory management with floor jib cranes that move products effectively within storage spaces.
- Capacity: Up to 2 tons
- Tailored Features: Material storage support, light to medium load capacity, efficient access
- Main Functions: Managing inventory, transporting products
- Applications: Retail distribution, e-commerce fulfillment

Agricultural Operations Enhancement

- Agriculture operations employ floor-mounted jib cranes to manage equipment, feed, and supplies within barns and storage areas.
- Capacity: Up to 1.5 tons
- Tailored Features: Light load capacity, quick movement, simple operation
- Main Functions: Handling equipment, transporting supplies
- Applications: Farms, livestock operations

FAQs on floor mounted jib cranes to solves your concerns

Here are the answers and solutions to the related questions in the format of FAQs:

1. Purchase and Selection

Q: What lifting capacity do I need for my specific tasks?

- A: Determine the heaviest load you'll regularly handle and choose a crane with a capacity slightly higher than that to account for variations.

Q: What is the suitable jib arm length and rotation angle for my workspace?

- A: Measure your workspace to determine the required boom length and rotation angle that provide optimal coverage without obstruction.

Q: How do I choose between different types of hoists and trolleys?

- A: Consider factors like load type, speed, and precision. Electric chain hoists are versatile, while wire rope hoists handle heavier loads.

Q: What safety features should be included in the crane?

- A: Safety features may include limit switches, emergency stop buttons, overload protection, and warning indicators to enhance operator safety.

2. Installation

Q: What are the foundation requirements for a floor-mounted jib crane?

- A: Foundation specifications depend on crane size and load capacity. Consult the manufacturer's guidelines for proper foundation design.

Q: Can the crane be installed indoors and outdoors?

- A: Yes, floor-mounted jib cranes can be installed in both indoor and outdoor environments, provided the crane is designed for outdoor use.

Q: How do I ensure proper alignment and stability during installation?

- A: Follow the manufacturer's installation manual meticulously to ensure accurate alignment and use leveling shims if necessary.

Q: Do I need to reinforce the floor for installation?

- A: Depending on the load capacity and your floor's condition, reinforcing the foundation may be required. Consult an engineer if in doubt.

3. Safety and Regulations

Q: What safety measures are essential for crane operation?

- A: Key safety measures include operator training, implementing safety devices, clear load capacity labels, and adhering to operational guidelines.

Q: Do floor-mounted jib cranes comply with relevant safety standards and regulations?

- A: Reputable manufacturers design cranes to meet or exceed safety standards such as OSHA, CMAA, or regional regulations.

Q: What precautions should I take to prevent accidents and ensure operator safety?

- A: Train operators thoroughly, establish safety protocols, regularly inspect the crane, and provide proper personal protective equipment (PPE).

4. Operational Considerations

Q: How can I optimize the crane's performance and efficiency for my specific tasks?

- A: Choose the right hoist and trolley options, adhere to load capacity limits, and conduct regular maintenance to ensure optimal performance.

Q: What are the load capacity limitations at different boom angles?

- A: Consult the crane's load chart provided by the manufacturer to determine safe load capacities at various boom angles.

Q: How do I control the crane and ensure smooth movements?

- A: The crane can be controlled using pendant controls or remote controls, ensuring precise and smooth movements.

Q: Can the crane be operated in tight spaces or near obstacles?

- A: Yes, the crane's rotation and compact design allow it to operate effectively in confined spaces while avoiding obstacles.

5. Maintenance and Longevity

Q: What is the recommended maintenance schedule for a floor-mounted jib crane?

- A: Follow the manufacturer's maintenance recommendations, including regular inspections, lubrication, and addressing wear and tear promptly.

Q: How do I inspect the crane for wear and tear?

- A: Perform visual inspections for signs of rust, corrosion, loose parts, and abnormal sounds during operation. Address any issues promptly.

Q: Are there any specific lubrication requirements for smooth operation?

- A: Follow the manufacturer's guidelines for lubrication points and intervals to ensure smooth and efficient crane movement.

Q: How can I extend the crane's lifespan and minimize downtime due to maintenance?

- A: Regular maintenance, operator training, adhering to load capacities, and prompt repair of minor issues can extend the crane's lifespan.

Remember, addressing these FAQs and concerns ensures that you make informed decisions, maximize safety, and optimize the performance of your floor-mounted jib crane. Always rely on manufacturer guidelines and industry best practices for best results.