Bridge Crane, Gantry Crane & Jib Crane System with
Free Standing Floor & Ceiling mounted Workstation Crane Design
Longer Spans, Higher Capacities & Easy Load Control
Workstation cranes are essential in a variety of industries, from aerospace , farming to manufacturing, and other sectors, etc. They make it easier and safer for workers to position materials and equipment where they need them to perform their tasks by enabling the lifting and moving of heavy loads within the workspace. As a result, they help with reducing worker injury, protecting products, and increasing productivity.
What is a workstation crane system?
Workstation cranes are used to help workers perform tasks more efficiently and safely. Workers can use workstation cranes to move objects or loads by moving the load with the help of a vertical lifting device, such as a hoist or other crane attachment or below the hook devices. Workstation cranes are classified into several types, including workstation bridge cranes, workstation jib cranes, and workstation gantry cranes, and other types, etc.
Workstation crane systems are extremely beneficial in terms of increasing productivity, improving quality, and creating a safer work environment. Many people use workstation crane systems to effectively solve the problem of material handling and to improve the performance of their business.There are numerous types of workstation cranes available, each with its own set of advantages and disadvantages that make it suitable for a variety of work applications. Some of the most commonly used are highlighted below.
Flexible kbk type Workstation Bridge Crane
The kkb type workstation bridge crane system that can be used in a variety of work area sizes and shapes, as well as to combine multiple work areas. This type of workstation crane system can be easily adapted for more complex applications by adding extra rails and components, resulting in a total expanded system.
Floor mounted workstation bridge crane
Ceiling mounted workstation crane -suspension crane
Workstation bridge cranes capable of moving loads weighing up to 5,000 kg. We have two types of workstation bridge cranes: ceiling-mounted and freestanding. The type of workstation bridge crane that is best for your facility will be determined by several factors, including whether the system can be mounted to existing building support structures, future relocation and expansion opportunities, and facility space optimization.
Floor mounted workstation bridge crane
A free standing workstation bridge crane is a floor mounted overhead workstation crane that is supported on the floor and does not put strain on the building's overhead structure. Installation is typically less complicated, and these workstation cranes are also easier to relocate in the future. A reinforced concrete floor of at least 6 inches is required for free-standing bridge crane systems. More information please feel free to contact us. WhatsApp/ WeChat: + 86 151 3871 1597.
Main specifications of free standing workstation crane
- Lifting capacity of Free standing bridge crane: 0.5~2.5t
- Span Length of Free standing bridge crane: 3~12m
- Lifting Height of Free standing bridge crane: 3~6m+
- Working class of Free standing bridge crane: A3
Customized free standing workstation bridge crane are available. More information,please feel free to contct us.
Floor mounted workstation bridge crane features:
- Floor mounted workstation cranes are very adaptable because they are not permanently attached to your factory and can be relocated as needed.
- Floor-mounted workstation cranes are much easier to install, reducing stresses on the building's roof structurer.
- The enclosed tack design of the floor mounted workstation crane allows it to move much more easily than traditional bridge cranes.
- The use of trussed steel track allows for longer spans and greater layout flexibility.
- The use of aluminum track reduces the weight of the bridge, making movement easier.
Ceiling mounted workstation bridge crane
Ceiling-mounted workstation crane systems can be easily attached to roof ceiling structures . Flexible workstation crane systems provide optimal light duty overhead traveling crane solutions for material handling in simple workshops to highly complex logistics flow layouts, among other applications. Flexible modular kbk workstation crane can be combined with process crane designs, good light duty crane, and cost-effective overhead travelling crane solutions based on your specific application.
Main parameters of kbk cranes
- Crane type: flexible kbk workstation crane with modular design
- Capacity of kbk workstation crane: 50kg, 250kg, 1000kg, 1500kg, 2000kg
- Span of kbk workstation crane: 0.7-15m
- Lifting height of kbk workstation crane: 3-10m
- Working class of kbk workstation crane: A1-A6
- Power source of kbk workstation crane: Customized is acceptable，
Process designed KBK rail crane systems for large scale automatic material handling are available. Contact us to confirm detailed kbk crane specifications and drawings.
Ceiling mounted workstation crane - Single Girder Suspension kbk Crane 1000kg
Kbk single girder workstation crane is designed with KBK standard components, with direct kbk rail track, electric hoists and other auxiliary standard components, etc. The single girder workstation crane system enables material handling in specific areas quickly and accurately. Maximum span is 10m. Maximum capacity is 2000kg.Customer-specific flexiable kbk workstation crane configuration to meet individual requirements.
The telescopic beam kbk workstation crane can carry loads out of the reach of the main beam to go beyond the columns or other obstacles to increase work range efficiently and make best use of the limited space. The telescopic beam is attached to the main beam and can reach out of the main beam 2.5m long at one side or both sides to enlarge service areas where crane track can not be installed such as such as pipeline downside, heat pipe, among roofs, columns. Single girder kbk workstation
Telescopic KBK workstation
Ceiling mounted workstation crane - Double girder suspension kbk crane up to 2 tons
The kbk type double girder workstation suspension cranes are made up of standard modular kbk crane parts and components that are light in weight and have reasonable structural dimensions, making them suitable for installation on a light steel structure factory. The kbk workstation crane's flexible swingable suspension track effectively absorbs horizontal impact to the load during braking to ensure safety and smooth travel.
Double girder ceiling mounted workstation crane
The combined flexible KBK double beam workstation cranes are made up of standard modular KBK components and parts that can reduce horizontal load shock during braking to the greatest extent possible while also offering a larger span and lifting height than the single beam KBK workstation crane.
Stacker crane
The KBK Stacker Crane is built on the foundations of a double-girder suspension workstation crane and is outfitted with a special stacker trolley. The KBK stacker warehousing crane can make the best use of the indoor height to combine in-stock, out-of-stock, transportation, and access into a single work process without the use of a ladder, forklift, or any other auxiliary tools. The kbk stacker cranes are ideal for transporting, sorting, storing, and accessing loads such as piece cargo, vessels, tacking pallets, and so on.Ceiling mounted workstation bridge crane features:
- When floor space is limited or the work area must be free of any support structures that may interfere with operations, a ceiling mounted workstation bridge crane is ideal. The ceiling mounted workstation bridge crane, on the other hand, requires that the building have an adequate overhead structure to support the workstation bridge crane.
- It is simple to install, relocate, and improve the overall efficiency of your workshop.
- The enclosed tack design of the floor mounted workstation bridge crane allows it to move much more easily than traditional bridge cranes.
- The use of trussed steel track allows for longer spans and greater layout flexibility.
- The use of aluminum track reduces the weight of the bridge, making movement easier.
Monorail workstation bridge crane
KBK combined monorail crane is a perfect overhead traveling crane system for linear conveying of light duty loads that can link the entire working processes for loading and unloading for straight, round trip, and circular transportation and conveying operations through different modular components and parts such as straight KBK rails, curved KBK rails, KBK turnouts, KBK turntables, and others, etc.
Main parameters of kbk monorail cranes
- The following options are available for our monorail kbk light crane systems:
- Loading capacity: 50kg-3.2t ,
- Span:0.7m-12m,
- Working grade: A1-A6
Monorail kkb workstation cranes are light crane systems that come in a variety of process crane designs to suit your needs.
Monorail workstation bridge crane features:
- The enclosed rails on the monorail workstation bridge crane minimize the overall system weight and make it easier to handle.
- The monorail workstation bridge crane is versatile, allowing it to function on any plant floor surface and to be easily adjusted to fit the surroundings.
- The monorail workstation bridge crane can be customized. The monorail workstation bridge crane can handle a wide range of loads or objects with customized below hook attachments, end effectors, or specialized tools.
- Reduced maintenance costs. EOTCRANEKIT's monorail workstation bridge crane is designed and manufactured with advanced technologies, offering a wide range of usage and capacity ratings, monorail system, and requiring less maintenance.
- Straight monorail kbk workstation cranes with single and double girder designs are simple and cost-effective.
- Complex suspension and free-standing crane designs with straight and curved kbk tracks, track switches, and turntables
- In reversing operation, closed circuit kbk monorails connect the loading work cell to the deposit sector.
- Electrical and manual operation, as well as semi-automated and fully automated operations, are all options.
Rigid workstation bridge crane
Rigid kbk workstation crane system is a light duty overhead travelling crane system that provides ergonomic and cost effective overhead crane solutions for workshops or workstations, particularly those with limited height and space. Light workstation cranes with modular crane designs are available with versatile and reliable rigid crane configurations to fit a variety of applications. Our modular workstation crane components' robust designs, combined with the high and strict standards of overhead crane manufacturing, result in high quality workstation cranes with long life and minimal maintenance.
Free standing workstation bridge crane
Free standing workstation bridge crane
Single girder workstation bridge crane
Double girder workstation bridge crane
The KBK rigid workstation crane system is widely used in a wide range of industries, including automobile manufacturing, construction machinery, injection molding, electronic assembly, process equipment maintenance, logistics, food processing, machinery manufacturing, metal manufacturing, parts assembly, shipbuilding industry, process equipment maintenance, logistics, warehouse loading, wind power, rail transfer, and so on.
Free standing rigid kbk workstation cranes
Free standing rigid kbk workstation cranes are for light duty material handling in a defined working area, but modular workstation cranes can provide simple and unrestricted connections for the working points with portable supportive pillars and columns. The modular workstation cranes' multiple connections can meet a variety of material handling requirements in your workshops and workstations, for example.
Main parameters of KBK Free Standing Modular Crane
- Lifting capacity of modular workstation cranes : 125Kg-5000Kg
- Lifting height of modular workstation cranes: 2.5m-12m
- Maximum span of modular workstation cranes : 3-10m
- Working class of modular workstation cranes: A3
- Ambient temperature of modular workstation cranes: -20℃-40℃
Ceiling mounted rigid workstation bridge crane
Rigid kbk suspension workstation crane systems are developed on the basis of European technology, with modular crane designs, enclose track crane beams and crane rails with strengthened truss structure to ensure rigidity with minimum self weight, making production and assembly easy and fast while also ensuring crane operation safety, reliability, and stability.
Main parameters and specifications of suspension workstation cranes
- Lifting capacity of suspension workstation crane : 125Kg-2000Kg,
- Maximum span of suspension workstation crane : 3-10m,
- Fixed rail support spacing up to 9 meters
- Working class of suspension workstation crane: A3
Process crane designs are available for rigid kbk suspension workstation cranes to meet your specific applications. Get a free rigid kbk suspension workstation cranes drawing and crane price from us.
KBK—LD Suspension workstation crane with a flexible combined single beam
It is a combination of standard straight track and other auxiliary standard parts that can be moved manually and can transport bulky and heavy workpieces quickly and reliably. This type of workstation crane is used in workshops and warehouses for plane material transportation. The maximum span is 16m, with a lifting capacity of 2500kg.
KBK-LS Flexible combined double beam suspension crane
The KBK-LS flexible combined double beam workstation suspension crane is made up of standard straight track and other standard parts. Material transportation by plane, suitable for workshops, warehouses, and other locations. To increase the bearing capacity of the main beam, the flexible combined double-beam suspension crane employs double-track parallel combined beams. As a result, it can be used for larger span and heavier logistics lifting.
Stacker workstation crane
The kbk stacker crane, which consists of a double girder suspension kbk crane and a particularlly stacking trolley, is an affordable and versatile material handling crane for stores and industries. The kbk stacker crane is widely used to in-stock, out-stock, transport, sort, store, and access diverse loads such as cargo, vessel, stacking pallet, and others in applications with dense equipment, short distance delivery, and high operating frequency. KBK stacker crane, a suspension kbk crane with stacker trolley for material handling in a rack warehouse that is simple, efficient, and cost-effective. For sale is a Kbk stacker crane.
- Simple structure, modular kbk crane design, double girder suspension kbk crane and specially designed stacker trolley.
- Loads or objects can be handled precisely, efficiently, and safely by the kbk stacker crane.
- The kbk stacker crane is designed with simple controls and a flexible operation that can be rotated 360°.
- The kbk stacker crane has a unit load handling capacity of up to 500kg.
- The kbk stacker crane can assist with load handling operations such as in-stock, out-of-stock, transportation, sorting, and storage, among others.
Aluminum workstation bridge crane
Aluminum track workstation bridge crane is available as a pre-engineered, modular structure in kit form, allowing plant staff to swiftly build, install, set up, and take down the overhead rail system, saving time and money. EOTCRANEKIT has rail system components to meet your material handling requirements. There are numerous advantages to adopting aluminum track, which is a lightweight alternative that is perfect for lengthy rail system spans and features.
Free standing aluminum workstation bridge crane
Single girder aluminum workstation bridge crane
Double girder aluminum workstation bridge crane
Round/ Curved KBK workstaion Crane
Aluminum light crane systems perform more smoothly, making work more pleasant and healthful for your employees. Aluminum workstation cranes and reinforced double nylon trolley wheels optimize its running behavior. The wheel's rolling resistance is 0.25 percent.
2000Kg aluminum kbk workstation crane system for sale. Types of aluminum kbk workstation crane systems,i.e. double girder kbk workstation crane & single girder kbk workstation crane system, suspension workstation kbk system, telescopic kbk workstation system & all types of kbk components and parts , kbk rails & kbk track for your selection.
Main specifications of aluminium workstation bridge cranes
2000Kg aluminum kbk crane for sale. Aluminum kbk crane systems,i.e. double & single girder workstation , suspension workstation, telescopic workstation, crane part & kbk rail,etc.
- Type of kbk Crane Aluminum kbk crane system
- Capacity of kbk crane 2000kg
- Track type Aluminum
Customized aluminum workstation cranes are available. Please feel free to contact us. WhatsApp/ WeChat: + 86 151 3871 1597.
Features:
- Ergonomics: Users may comfortably and effortlessly carry large and bulky goods thanks to light rails.
- Economical: Using an aluminum profile saves money on supporting structures because it is two times lighter than steel.
- Where less modern devices would require costly motorization, allow manual operation.
- Modular: Splices between rail lengths are fastened together to prevent gaps. When our trolleys pass over a splice, there will be no bump.
- Corrosion resistance: The aluminum profiles are anodised on the outside and inside for corrosion protection.
- Safety: Without welding, the beam is ensured.
Advantages
- Due to its outstanding, jam-free smooth running design, working is ergonomic and fatigue-free.
- The workload is reduced by decreased noise output.
- Components of high quality and low wear ensure maximum value retention and cost-effectiveness throughout the operational lifetime.
- Design, delivery, and assembly all happen quickly.
- Due to high working speed and positioning accuracy, lead times are shortened.
- Due to the intelligent modular design, assembly is simple.
- Built-in servicing stations make trolley replacement simple.
Applications of aluminium workstation bridge cranes
The aluminium workstation bridge crane is made from our aluminium profiles, which have a load capacity of 2,000 kg. Aluminium workstation bridge crane systems perform safely and reliably in production halls, on production lines, assembly lines, work stations, and in severe locations since these profiles are built of aluminum alloy.
aluminum workstation bridge crane
aluminum workstation bridge crane
aluminum workstation bridge crane
aluminum workstation bridge crane
Workstation crane system applications
Workstation cranes can be used to lift, position, and move large, heavy loads and objects throughout a facility in industries such as automotive, chemicals, commercial printing, manufacturing, newspaper, paper, steel, warehousing and distribution, and so on.
Workstation crane applications
Because overhead bridges are ergonomic and have high lifting capacities, they can be used for a variety of activities in manufacturing and material transportation. Overhead traveling cranes are useful at the following industrial sites:
- Overhead bridges are an ideal material handling solution for maintenance garages that may be too small for forklifts. For easy material movement, the bridge crane can support multiple work areas — even the entire building.
- Manufacturing and warehousing facilities: As part of the manufacturing and warehousing process, an overhead traveling crane transports materials from one area to another. They can be used at specific task workstations or throughout the facility.
- Agriculture equipment services: Because agricultural equipment is cumbersome and heavy, manual labor is too dangerous. Workstation bridge cranes can move loads weighing thousands of pounds across the shop while covering the entire service area.
Aviation facilities: Aircraft components are frequently too large for other material handling solutions to move. The parts can be moved across the facility using a bridge crane, which can travel along the bridge and runways of the workstation lifting system.
Workstation cranes are versatile lifting devices that can be tailored to various applications, including those you've mentioned. Here's an overview of typical types, capacities, features, benefits, and applications of workstation cranes in each of these settings:
Work Cells
- Types: Workstation jib cranes and wall-mounted workstation bridge cranes are commonly used in work cells.
- Capacity: Typically, they have load capacities ranging from a few hundred pounds to several tons.
- Features: Workstation cranes in work cells are often compact, easily adjustable in height and reach, and may include powered or manual rotation for precise positioning.
- Benefits: They facilitate efficient material handling within the work cell, reducing the need for manual lifting and improving productivity.
- Applications: Work cells in manufacturing and assembly operations benefit from workstation cranes for moving components, sub-assemblies, and tools.
Shipping Rooms
- Types: Ceiling-mounted workstation bridge cranes are common in shipping rooms.
- Capacity: Capacities can vary widely, depending on the specific needs of the facility.
- Features: These cranes offer smooth lateral movement and can cover the entire shipping area, allowing for easy loading and unloading of pallets and packages.
- Benefits: Workstation cranes in shipping rooms expedite the handling of heavy and bulky items, reducing the risk of injury to workers.
- Applications: They are used for unloading trucks, transferring goods from one location to another, and stacking pallets.
Machine Shops
- Types: Free-standing workstation bridge cranes and workstation jib cranes are common in machine shops.
- Capacity: Capacity depends on the specific needs of the machine shop but is often in the 1 to 5-ton range.
- Features: They are designed for precision positioning of heavy machine parts and tools. Some models may include powered trolleys for horizontal movement.
- Benefits: Workstation cranes in machine shops improve efficiency, reduce downtime, and enhance worker safety when handling heavy equipment and parts.
- Applications: They are used for loading and unloading CNC machines, moving heavy tools, and positioning workpieces.
Assembly Operations
- Types: Workstation bridge cranes and workstation jib cranes are suitable for assembly operations.
- Capacity: Typically, they have load capacities ranging from a few hundred pounds to several tons.
- Features: Workstation cranes are designed for precise load placement and ergonomics, with easy maneuverability.
- Benefits: They increase assembly efficiency, reduce physical strain on workers, and allow for precise alignment of components.
- Applications: Used for moving and positioning parts during assembly processes, such as automotive assembly lines.
Pump Stations,
- Types: Free-standing workstation bridge cranes and workstation jib cranes may be employed in these applications.
- Capacity: Capacities vary based on the specific needs of each area.
- Features: These cranes may be customized with specialized lifting attachments or end-effectors designed for the handling of specific items.
- Benefits: They streamline material handling in these specialized areas, improve safety, and reduce the risk of damage to equipment or components.
- Applications: These areas benefit from workstation cranes for tasks such as moving heavy molds, positioning cores, and transporting pump components.
Tool and Die Areas
- Types: Free-standing workstation bridge cranes and workstation jib cranes are often used.
- Capacity: Capacities can vary widely based on the size and weight of tools and dies.
- Features: These cranes are designed for precision handling and easy maneuverability within tool and die areas.
- Benefits: Workstation cranes improve efficiency in handling heavy tools and dies, reduce downtime, and enhance worker safety.
Injection Molding Areas
- Types: Free-standing workstation bridge cranes and workstation jib cranes may be suitable.
- Capacity: The capacity will depend on the size and weight of injection molds.
- Features: Customization for specialized lifting attachments may be required.
- Benefits: Workstation cranes streamline material handling in injection molding areas, reducing the risk of damage to molds and enhancing efficiency.
Core Handling
- Types: Free-standing workstation bridge cranes and workstation jib cranes are options.
- Capacity: Capacities will depend on the size and weight of cores used.
- Features: These cranes may require specialized lifting attachments or end-effectors for core handling.
- Benefits: Workstation cranes are essential for efficient and safe handling of heavy cores in foundry and core-making operations.
Separating these applications provides a clearer understanding of how workstation cranes can be tailored to meet the specific needs of each individual setting.
How to get your customized workstation cranes
Which crane is most appropriate?
- Bridge cranes operate in rectangular areas, whereas jib cranes operate in circular areas.
- ·Work Station bridge cranes can be floor-supported or ceiling-hung. Jib cranes can be mounted on a wall or a pillar and may require a special foundation.
- An enclosed track workstation bridge crane offers consistent ease of operation across the entire range of motion.
- Jib cranes are easier to maneuver at the very end of the boom and become more difficult to maneuver as the load approaches the pivot point.
Should the crane be manual or motorized?
Enclosed track workstation crane systems are distinguished by their ease of movement and light weight. In fact, manual workstation cranes outperform motorized cranes. If the load cannot be controlled by the operator throughout the operation (for example, over a vat, pit, or other inaccessible area), the crane should be motorized.
What type of suspension: free standing or ceiling mounted?
- The overhead structure of the building is not stressed by free standing (floor-supported) systems. Installation is typically simpler, and these cranes are also easier to relocate in the future. These systems necessitate a 6-inch reinforced concrete floor.
- The handling operation is not hampered by supporting steel in ceiling-mounted systems. Ceiling-mounted systems necessitate a building with sufficient overhead structure to support the crane.
These questions and answers can assist you in determining which type of overhead work station crane is best suited to your requirements.
What capacity, bridge length, and height?
- Keep capacity to a minimum. Work Station Cranes are built with a high level of safety in mind. If you "over-buy capacity," the operator will be required to move additional bridge dead weight, which is not an ergonomic solution.
- Bridge lengths should be kept to a minimum. The less dead weight an operator must shift, the better. Shorter bridge lengths are preferable in high-cycle production areas. Longer bridges are acceptable in areas with a lower production cycle or that require maintenance.
- Keep bridge heights (trolley saddle) to a minimum- keeping the trolley saddle (TS) height under 14 feet is preferable because it makes controlling and positioning the load easier.
Can the operator safely move the load?
- A work cell should be designed so that 90% of the workers can complete a task.
- A worker should not work more than 33% of his or her maximum capacity; otherwise, the risk of chronic fatigue increases.
