Your Trusted Steel Mill Overhead Crane Manufacturer & Supplier
Steel Mill Casting Crane for Hot Ladle Hoisting
Custom Casting Crane:10 ton, 5 ton ~ 75 ton, 75/20 ton ~ 125/32 ton, 125/32 ton ~ 320/80 ton.
Steel mill casting cranes for sale. Casting overhead crane for hot ladle handling can be customized for your particular application with single girder up to 10 ton / double girder with capacity of 5 ton -75 ton for QDY series , and 75/20 ~ 125/32 ton for YZ, series / four girder with capacity of 125/32 ~ 320/80t for YZS series.
Maximizing Efficiency with Casting Cranes in Steel Production
In a steel production plant it is always necessary to look for ways to optimize efficiency and productivity while also ensuring the safety of working staff and operation. Process casting cranes are used by companies and business in the steel, ferrous and non-ferrous industries, as well as foundries, all over the world. We can provide the best solution to meet all of your needs. For instance, for applications involving ingot casting and the safe and effective handling of ladles for continuous casting lines.
How Hard Operation Environment in Steel Mill Affects Ladle Crane DesignThe harsh environment of a steel mill can have a significant impact on the design of a ladle crane. High temperatures, dust, and corrosive materials can all cause damage to the crane, leading to reduced efficiency and increased maintenance costs.
To overcome these challenges, Casting Cranes are typically designed with special features such as heat-resistant materials, protective coatings, and advanced cooling systems. These features help to extend the lifespan of the crane and ensure that it can continue to operate effectively in a harsh environment.
Reliable Casting Cranes for Efficient and Safe Operation in Steel ProductionCasting Cranes are overhead cranes that are specifically designed for handling molten metal and other materials in steel production plants. The ladle crane is crucial in the steel production process, as it allows for the safe and efficient transportation of molten metal from the furnace to the casting area.
Casting Cranes are used to carry and transport ladles filled with molten metal from one location to another in a steel plant. They are designed to handle heavy loads, often in harsh environments, and to ensure that the molten metal is transported safely and efficiently.
Designed for Your Use
In the industries of metal production, metal processing, and metal trade, we offer complete overhead crane solutions for every step of the value creation process. For instance, we can provide overhead cranes for metal industry from steel processing to application in the shipbuilding, automotive industry, and others, etc.
As a reliable partner for the ferrous and non-ferrous industries as well as those downstream of the ladle, we offer complete overhead material handling solutions. Our specialized state-of-the-art heavy-duty custom cranes in the emerging markets for applications like pouring, charging, and sintering a variety of metals and alloys including: steel, cast iron, copper, ferrochrome, manganese, etc.
We provide appropriately configured products based on the application and particular process requirements.
- Hot ladle handling with a single girder overhead crane
- Double-girder overhead crane for hot ladle casting
- and four-girder overhead traveling cranes with cutting-edge crab designs for overhead transport tasks and process-specific handling of ladles with molten materials.
Single Girder Casting Crane 1 ton -10 ton
A single girder overhead cranes for hot ladle handling is a type of crane that uses a single beam bridge to support the load. This single girder crane is typically used for lighter loads and can be more cost-effective than other options.
Ladle casting crane 10 ton for small steel mill & small steel plant, single girder overhead crane design, safe & economical metallugrical electric hoist crane for molten metal & foundries. Check single girder casting crane specification & design now.
Double Girder Casting Overhead Cranes
A double girder casting overhead cranes is a type of steel mill overhead crane that uses two beams to support the load. The double girder crane is typically used for heavier loads and can provide greater stability and lifting capacity than a single girder crane. Based on the lifting capacity, double girder overhead cranes can be designed with capacity of 5 ton to 75 ton , and 75/20 ton ton 25/32 ton.
QDY Type Double Girder Hook Casting Crane 5 ton -75 ton
- Capacity: 5-74t
- Span: 10.5-31.5m
- Lifting height: 12-24m
- Widely used in: Machinery manufacturing, smelting workshop, thermal processing workshop, etc.
Ladle casting crane design with double girder design are for efficiency and safe handling of ladle, liquid metal in steel mill, casting foundry, and smelting furnace. Contact us to get custom crane at affordable price.
YZ Type Double-beam Cast Bridge Crane
- Capacity: 75/20 ~ 125/32t
- Span: 19-25m
- Lifting height: 18-27m
- Widely used in: Machinery manufacturing, smelting workshop, thermal processing workshop, etc.
The primary piece of equipment for the continuous casting process and steelmaking is the YZ double girder overhead crane.The overall structure is divided into three sections: double girder double track, four girders four tracks, and four girders six tracks. The first two are commonly used for large lifting capacity cranes, and the third for super large lifting capacity cranes.
If necessary, the following functions can be made available: 1) a rotary lifting device; 2) the gantry hook distance is adjustable; and 3) load weighing and display.
Ask for Casting Overhead Crane QuotationFour Girder Ladle Handling Crane
- YZS Type Four Girder Casting Crane
- Capacity: 125/32 ~ 320/80t
- Span: 19-28.5m
- Lifting height: 22-32m
- Widely used in: Machinery manufacturing, smelting workshop, thermal processing workshop, etc.
A four girder ladle handling crane is a type of steel mill crane that uses four beams to support the load. This type of custom overhead crane is typically used for very heavy loads and can provide even greater stability and lifting capacity than a double girder crane.
For double girder crane design, the open winch trolley will be used as the lifitng system, which will have duel brake systems to ensure safety. Customized features can be added to meet your particular needs.
Laminated ladle hook & ladle beam for heavy duty steel mill cranes
Laminated ladle J hook & ladle beam is a steel mill overhead crane below hook attachment for ladle crane & charging crane, for lifting molten liquid & scrap charging, etc.
Advantages of Casting Cranes
Casting Cranes offer numerous advantages in steel production plants. These include:
Operation safety and reliability: The handling of molten materials under extremely high or fluctuating ambient temperatures places severe demands on the various components used in our process cranes as well as their functional availability. Our custom ladle casting cranes can be operated reliably 24 hours a day.
- Increased efficiency: Casting Cranes can transport molten metal quickly and safely, reducing downtime and increasing productivity.
- Improved safety: The use of Casting Cranes reduces the risk of accidents and injuries associated with manual handling of molten metal.
- Flexibility: Casting Cranes can be used to transport a wide range of materials, including ladles of different sizes and shapes.
- Customization: Casting Cranes can be customized to meet the specific needs of a steel production plant, ensuring that they are optimized for maximum efficiency and productivity.
Standards and Regulations of Casting Overhead Crane Design & Manufacturing
- Overhead crane and gantry crane manufacturing and tolerances of rail installation GB/T10183-2005
- Crane test specification and procedures GB/T5905-1986
- Crane electric control equipment JB/T4315-1997
- Important application wire rope GB8918-2006
- Carbon structure steel GB/T700-2006
- Low alloy high strength structure steel GB/T1591-2008
- Welding joint radiographic inspection standard JB928-1994
- Steel welding joint manual ultrasonic flaw detection way GB11345-1989
Common Applications of Casting Cranes in Steel Production
Casting Cranes are used in a wide range of applications in steel production plants. Some of the most common applications include:
- Transporting molten metal from the furnace to the casting area
- Pouring molten metal into molds or other containers
- Moving ladles of molten metal to and from storage areas
- Handling other materials, such as scrap metal or slag
Casting Cranes also play a critical role in the production process by allowing operators to easily pour molten metal into molds or other containers. This is essential for ensuring that the metal is poured precisely and that the final product meets the required specifications.
Safety Considerations When Using Casting Cranes
Casting Cranes can be dangerous if not used properly. It is essential to follow safety guidelines and procedures when operating a crane, including:
- Ensuring that the crane is properly maintained and inspected
- Training operators on the safe operation of the crane
- Providing personal protective equipment for operators
- Establishing clear communication protocols between operators and other personnel
- Ensuring that the crane is operated within its maximum capacity and load limits
By following these safety guidelines, you can ensure that your ladle crane is used safely and effectively.
Custom overhead crane to maximize ladle handling efficiency
Casting Cranes are a critical component of steel production plants, allowing for the safe and efficient transportation of molten metal and other materials. By selecting the right ladle crane, installing it properly, and maintaining it regularly, you can optimize efficiency and productivity while ensuring the safety of your employees.
As technology continues to advance, new developments in ladle overhead crane technology are expected to emerge. Based on your lifting applications and lifting requirement, your custom casting crane can be designed with the advanced features including :
- Improved automation and control systems
- Enhanced safety features, such as collision avoidance systems
- Advanced materials and coatings that can withstand even harsher environments
- Integration with other technologies, such as artificial intelligence and the Internet of Things
If you need casting cranes for hot ladle handling, we can be your long term partners.We can provide your one-source of crane service to improve your efficiency and save your time.
Send casting overhead crane inquiry
- 1.the crane lifting weight is__________ton. A.0-10t B.10-25t C.25-100t D.80-120t Or, Customized.
- 2.the crane lifting height is __________ m. A.0-5m B.5-10m C.10m-20m D.20m-30m
- 3.the voltage is V__________ HZ__________ 3phase. A.208/240V B.220V C.380/460V D.400V
- 4. the crane work duty is __________ (normal A3). A.Manufacturing B.Metals Production C.Shipyards D.Power
- 5.the span of crane is __________ m. A.5fpm B.10fpm C.15fpm D.30fpm
- 6.What material will be lifted?
- 7.the control model is__________. A.pendent control B.remote control C.cabin control.
- 8.If you need rail and bus bar,please supply the travelling length is__________ m
- Leave us a message down below.
The One stop crane services for ladle crane are available from the design, manufacture, and installation of high-quality Casting Cranes for steel production plants. The processed casting overhead cranes are designed to meet the specific needs and requirements of each client, ensuring maximum efficiency, productivity, and safety. Contact us today to learn more about how our casting cranes can benefit your steel production plant.
Furthermore, material handling overhead crane solutions for downstream applications of the ladle are available. We also supply process cranes for all downstream operations such as
- storage, transport and fitting of rollers in profile hot-rolling mills.
- handling of coils and long steel objects with special below hook devices.
- management of storage spaces for hot rolled steel coils and cold-rolled steel coils.
Contact us to get your customized ladle casting cranes and custom steel mill cranes for your particular steel plant applications and operations.
Your Trusted Steel Mill Overhead Crane Manufacturer & Supplier