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Automatic Crane System for Harsh & Heavy Automated Applications

Automatic crane systems - automated overhead crane & automated gantry crane - for automatic handling of steel coil, container stacking,paper rolls & dies.

Crane type Automated crane system for harsh and hazardous applications
Note All the automated crane systems are processed to meet the specific applications.

Category: Hazardous Environment Cranes

Your Trusted Automated Overhead Crane & Automated Gantry Crane Manufacturer & Supplier

Automated Crane for Handling Coils, Paper Rolls, Wastes & Dies
to Improve Your Safety & Efficiency

Automatic crane systems - automated overhead crane & automated gantry crane - for harsh automated applications such as, steel processing, coil stacking, container handling, mold and die handling in stamping plant, and parent roll handing in steel mill, etc.

In the industrial sector, there are certain application environment and material handling works are inherently more dangerous than others, requiring stringent safety measures and high-quality, reliable material handling equipment. Automated overhead cranes and automated gantry cranes , for example, provide a dependable, efficient solution for moving heavy loads while ensuring worker safety in material handling applications.

Why choose a utomated crane system ?

Oil refining wastes, toxic chemicals, and molten metal all represent major hazards and health risks to workers if not handled properly. Automated cranes are suitable for use in abrasive, toxic, or combustible applications. Automated handling crane systems, on the other hand, allows operators to work from a control room rather than a crane cab, increasing efficiency while reducing the risk of injury.

These automated cranes also relieve operators of the exhaustion that comes with very repetitious handling tasks. The monotony of duty cycles, repetitive lifting and positioning, and continual stacking and storing procedures can all be mechanically managed through automation. This decreases the likelihood of an accident while also improving precision and efficiency.

Automatic overhead crane

Automation of overhead cranes. Your overhead crane system is unquestionably vital to the daily operation of your company while handling even the most massive loads. Consider how much more efficient this procedure could be.

Not only may automating your crane system save your overall production costs, but it can also improve your facility's safety and productivity.We can work with you to design an unique crane system that meets even the most stringent lifting requirements.

Our in-house engineers collaborate with you to design a semi-automatic or completely automated system that can incorporate bridge cranes, transfer carts, and other equipment.

Semi-automated & Fully-automated crane system

Based on your specific requirements, we design semi-automated or fully automated crane systems. Various features are offered in a semi-automated system to help the crane operator while yet retaining some manual control.

On the other hand, with a completely automated system, the user can make the settings and the computer will take care of the rest. This is especially effective in high-stress or dangerous situations. Operators are spared the fatigue of very repeated or demanding handling activities with these types of equipment. Users don't have to deal with the monotony of duty cycles and repetitive lifting, placing, stacking, and storing because these activities are managed mechanically; as a result, they will make less mistakes, which improves total manufacturing accuracy.

Types of automatic overhead cranes offering

From overhead crane, bridge cranes, transfer carts, and 2-ton stacker cranes to garbage handling cranes, we provide a comprehensive selection of automated material handling equipment. Whatever sort of automation you select, your crane equipment must be capable of handling any application or load size. Here are some samples of the automated cranes and services we offer:

We not only provide world-class overhead crane equipment, but our knowledgeable experts can also assist with the whole installation of each application.

We provide a variety of automatic cranes that can be utilized in a variety of industrial applications. We also provided semi-automatic cranes, which can be operated both automatically and manually. With the automatic crane systems, the repeated material handling works can be operated by the overhead cranes once the crane operator has made the settings accordingly. Automatic cranes are extensively employed in hazardous areas because of this functionality. The automated cranes will significantly decrease labor expenses, reduce damage, and boost productivity.

Benefits of Automated Overhead Cranes

  • Within a single computer program, an automated crane system can control an entire intralogistics system. An automated system, manned by an operator in a control room rather than a crane cab, can help reduce the risk of worker injury while maintaining the same level of efficiency and precision. Along with increased safety, accuracy, and efficiency, automating your overhead crane system can provide a variety of other competitive advantages, such as:
  • Handle heavy loads with ease.
  • Reduce operating costs by employing fewer people and streamlining operations.
  • Increase productivity by improving the efficiency and effectiveness of work.
  • Improve workplace safety by incorporating crane automation systems, especially when working in hazardous areas or with hazardous materials.
  • Reduce the amount of damage caused by handling objects.
  • Inventory tracking capability, optimized storage space and inventory management, and the ability to configure the movements to be performed
  • Less maintenance, less downtime

All industries, including plating, aluminum, aluminum extrusion, steel production, steel warehousing, and others, can benefit from an overhead crane system to streamline general manufacturing.

Typical Applications for Automatic Cranes

There are two types of automatic cranes that we manufacture and supply. Various features help the crane operation in the semi-automatic, but greater manual control is available. With a fully automated crane, the operator sets the requirements, and the crane handles the repetitious or tough tasks automatically. This is especially effective in high-stress or dangerous situations.

Crane system automation provides a wide range of extra control factors to improve production, safety, and precision in the workplace, regardless of industrial selectors. Steel coil and paper roll handling, waste-to-energy, shipbuilding, container handling, food production, metals processing, and general manufacturing, Assembly line product handling, Dip tank operations, Sheet steel handling, Palletizing operations, and so on are all common applications for automatic cranes.

Some of the most common applications include:

  • Product handling and inventory management in the factory
  • Maintenance and assembly of aircraft
  • Rolling and processing of paper
  • Handling of high-volume container freight
  • Handling in the die and machine shop
  • steel coils,
  • containers
  • Shipbuilding
  • Heavy construction
  • Mechanical workshops
  • Food production
  • For lifting all kinds of loads

Fully automated crane systems, on the other hand, can use a single computer software to control an entire intralogistics system. These overhead cranes systems can be built to integrate production, storage, and shipping systems through every move, from load pickup to deposit sequences, for applications such as load management, storage, or die changing.

Automation in a steel plant

One way to incorporate safety into a steel manufacturing operation is through automation. Thanks to the convergence of information systems and operational technologies, automation in a steel mill can provide accurate positioning capabilities, repetitive motion, and built-in safety features to reduce operator injury and equipment damage. Industrial automation can improve system analysis and diagnostics in steel plants, making maintenance, troubleshooting, and operation more efficient.

Steel plant automation

The ability of automated crane systems to learn is another important feature. Advanced automated systems allow you to learn from technology by logging events such as starts, stops, and errors, among other things. This allows you to understand not only where the crane system could be improved, but also how the operators use it. Operators, managers, and trainers can use the data to identify potential training opportunities to improve safety and efficiency. Read moe on Steel Mill Automation.

Automatic overhead cane for steel processing

Material handling equipment is required in scrap yards, steel mills, rolling mills, and electrolytic metallurgical operations. The most important factor is reliability, because any unplanned downtime will result in scrap and lower output.

In steel plants, charge cranes and ladle cranes must be able to work around furnaces and molten steel, typically at temperatures above 70°C. Overhead cranes for handling iron bars, billets, and coils are usually operated at high speeds and required to position and rotate loads precisely. Finally, common electrical components will deteriorate in the environment surrounding electrolytic metallurgy and electroplating lines.

The automatic crane and semi-automated overhead crane system are available to provide safety and efficiency during all steel production activities.

Automatic crane for steel coiling handling

You can use automated stacking crane solutions for warehouse applications to fetch pallets or components from specified places in a facility with little or no human intervention.

automatic steel coiling stacker crane

Automated Coiling Stacking Crane/Stock Yard Automation

Variable Frequency Drives (VFDs) are now included (VFDs). For your material handling processes, a plethora of solutions become available. VFDs can be connected to and integrated with systems that can link and control many drives at the same time. Additionally, extra control cards can be used to implement other procedures.

Automatic crane for automotive industry

We provide process automatic cranes designed for specific applications in automotive press plants that are integrated into our customers' complex manufacturing processes. The overhead cranes ensure that the necessary tools are stored and delivered to the press lines in a timely manner.

In stamping plants, the use of semi-automatic clamp die handling cranes is changing the layout of automotive manufacturing. Lifting locks are installed in the four corners of modern molds, making it easier for the overhead crane to pick up molds from the mold library via the four-side-capable and load-sensing clamps. Ordinary overhead cranes require a crane operator and two people to secure the rope in order to lift the mold. However, in semi-automatic mode, we can lift the mold with just one person. The crane operator can install it on the trolley or spreader at the same time. On the wireless remote control display, the upper camera displays the current situation at the operation site in real time. More on Cranes for Automotives. 

Automatic crane for container handling

40.5 ton automatic container handling crane


Standard containers are used for the majority of international trade. Sea and river port container terminals, as well as rail and road terminals, require efficient, dependable, and harsh-environment electric container handling equipment to satisfy the demands of 24/7 operation.

Container handling is handled by rail-mounted gantry cranes (RMG) and rubber-tyred gantry cranes (RTG). Larger container ships necessitate container cranes that are larger, faster, and more reliable, with a greater reliance on electrical components. Port container handling equipment is transitioning from internal combustion engines to electric drives in order to reduce fossil fuel usage and pollution.


Remote crane control system fo automatic crane system


The automatic crane for container handling has a remote control operating system.

Benefits to the user:

  • Remote real-time operation
  • Increase operational time by using a hot-swappable operator.
  • Reduce the amount of time it takes to complete a task.
  • Multiple cranes can be controlled by a single operator.
  • Expand the number of repositories available to users.


Automatic overhead crane for paper roll handling

This automated crane system not only makes it safer for your employees to work, but it also makes it easier to get raw materials into the  paper and pulp manufacturing process.

Automatic overhead crane for paper roll handling

Highlights:

  • System for automatic overhead delivery
  • A more secure working environment
  • Custom-programmed to stay up with your manufacturing process
  • Spent core and core plug management
  • Core plugs are automatically removed.

Automatic overhead crane with grab for waste handling

In waste processing facilities for refuse-derived fuels and cogeneration plants, an automatic overhead crane with grab for waste handling is a significant piece of equipment. For garbage charging, transport, mixing, and weighing, a waste disposal crane is erected over the garbage pit.

Automatic overhead crane with grab for waste handling

It can be operated manually, semi-automatically, or fully automatically, performing automatic grabbing, automatic repeat feeding, automatic repeat dumping, and automatic parking. The three modes are freely switchable, and manual control always takes precedence in any automatic mode. The automatic waste handling cranes are commonly used in waste incineration plants with daily processing capacities ranging from 600 T/D to 4800 T/D. More information, please check our automatic wastes handling cranes.


Customized automatic crane for your applications

The crane, as the lifeblood of your organization, keeps everything running smoothly. We want to help improve connections between all production, storage, and shipping systems, from load pickup to deposit sequence.

Since 1984, we've been a valuable partner to various industrial sectors,  using overhead cranes and other overhead material handling equipment. Rather than simply being a sales outlet for automatic crane equipment, parts, repairs, and services, we take the time to consult with customers first in order to achieve the best possible results for whatever needed.

Automatic overhead crane case for your reference

We can design and implement automatic overhead crane solutions to increase the productivity of your material handling applications. We have the necessary project experience and years of experience for your project. To optimize your process, we will provide you with the appropriate automatic crane solution. We can provide your company with an automatic overhead crane system that has been engineered, designed, built, and installed specifically for your needs.

For speed control, an inverter was used. Provides excellent functionality, including smooth acceleration and deceleration, high-speed driving at light loads, and improved safety and work efficiency. We have also made significant advances in operational management, such as a Human-machine interface pursuing operability and automatic peripheral equipment that improves reliability.

Main parameters of the automatic overhead crane

  • Automatic Crane Safety Working Load: 30t
  • Automatic Crane Span: 40m
  • Number of Field coil Positions: 480

Power for Main Mechanism

  • Main Hoisting: 1x132 kW Unidrive SP
  • Long Traveling: 2x37kW Unidrive SP
  • Cross Traveling: 2x11kW Unidrive SP
  • Tong: 3x2.2kW Unidrive SP
automatic overhead crane system


Multiple pick and load stations

  • AGV Stand *1
  • Pack Line Stand *1
  • Paint Line Stand *4
  • Cycle time: 160 seconds. Moving the coil from its resting position to the farthest diagonally opposite coil position in the coil field.
  • Positioning precision: +/- 3mm
  • Handling coils of varying dimensions: diameters, widths, weight, colors, etc.
  • Communication: Radio Lynx with Ethernet TCP/IP: Transfer of Data from Crane Control system to Ground station
  • Operation: Automation/Manual-Ground Station/Manual-local

6.3 ton overhead crane kit for sale Philippines, complete single girder top running overhead crane system, low headroom design for workshop indoor use.


Free consultation to Confirm Parameters & Specifications and Get

Latest Crane Price & Crane Rate.

  • Types of overhead cranes : _______?
  • Optional: Overhead travelling crane, goliath gantry crane,Slewing jib crane, Single girder or double girder crane,small portable crane or kbk crane, etc.
  • Capacity of overhead crane: _______?
  • Optional: 0.25ton, 0.5 ton, 1 ton, 2 ton, 3ton, 5 ton, 10 ton,15ton, 20ton, 25 ton, 30ton,35ton, up to 550ton, etc.
  • Crane span & lifting height : _______?
  • Crane travelling length : _____?
  • Control of overhead crane:_______?
  • Optional: pendant/ remote/cabin control
  • Voltage supply of overhead crane:_____?
  • Eg,: 380V50/60HZ,3Phase or others,etc.
  • Application/usage of crane:_______?
  • Eg,: Steel mill, ,injection mold, cement,stone, concrete,granite, general manufacturing, etc.
  • Just leave a message via the contact form and our hoist and crane engineer will contact you with in 24working hours.

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