Over Height Frame Spreader Bar for Safe Container Lifting

A high-strength lifting frame designed for safely handling over-height cargo with ISO spreaders, ensuring stability and efficiency.

Over Height Frame Spreader Bar

The Over Height Frame Spreader Bar is a reliable and robust lifting tool designed specifically to handle containers carrying over-height cargo. Constructed from high-quality European steel, this spreader bar ensures both durability and efficiency during lifting operations. It is ideal for managing containers of varying heights, making it a perfect solution for ports, terminals, and logistics companies that deal with large or oversized shipments.

This spreader bar can be easily installed below any parent spreader that meets ISO standard base dimensions, making it compatible with a wide range of lifting systems. It comes with matching over height frame lifting lugs that facilitate quick and secure attachment to the spreader, ensuring seamless operation without the need for complicated adjustments. Whether you are handling 20ft or 40ft containers, the over height frame ensures a stable and safe lifting process, even when dealing with cargo that exceeds standard height.

Key Features:

• High-Quality European Steel Construction: Built from premium European steel, the Over Height Frame Spreader Bar offers exceptional strength and resistance to wear, ensuring it performs reliably under heavy use in harsh environments. This steel construction guarantees longevity and minimizes the need for frequent repairs or replacements.
• Simple Installation: The spreader bar is designed for easy installation, directly fitting below any parent spreader with ISO base dimensions. This makes the device highly adaptable and easy to integrate into existing lifting systems without requiring specialized equipment or modifications.
• Compatibility with 20ft and 40ft Containers: One of the standout features of the over height frame is its ability to handle both 20ft and 40ft containers, which makes it versatile for different types of cargo. This flexibility ensures that the spreader bar can meet the varied needs of modern shipping and logistics operations, especially for oversized loads.
• Twist Lock Mechanism for Secure Lifting: The spreader bar utilizes a twist lock system, ensuring that the cargo is firmly secured during lifting. This lock acts as a reliable anchor, keeping the over height frame firmly in place even when lifting heavy or unbalanced containers. This feature adds to the overall safety and stability of the operation, reducing the risk of accidents or mishandling.

Working Principle:

The working principle of the Over Height Frame Spreader Bar is based on its ability to act as an extension of the parent spreader. The over height frame functions as an "extended leg" beneath the spreader, effectively increasing the reach and stability when lifting taller containers. This ensures that containers with over-height cargo can be lifted with precision and safety.

When the spreader expands or contracts to accommodate the container, the over height frame moves in sync, adjusting its height to match the changes in the spreader’s configuration. This dynamic feature allows the spreader bar to handle a wide range of container sizes, from standard 20ft containers to larger 40ft ones, all while maintaining flexibility and stability. The smooth coordination between the spreader and the over height frame ensures a seamless lifting process, even for containers carrying challenging cargo, such as oversized or irregularly shaped items.

This working principle not only improves operational efficiency but also minimizes the chance of damage to the cargo or lifting equipment. By adapting to the height variations of the container, the system ensures a steady, stable lift every time, regardless of the container’s dimensions.

Technical Parameters of Container Spreader

• Model: 45ft
• Dead Weight: Hanger: 2.1 tons.Base: 2.5 tons
• Applicable Host: Field Bridge.Quay Bridge
• Rated Load: ≤ 50 tons
• Drive Form: Spreader Drive
• Ambient Temperature:-20℃ to +60℃

Model: 45ft. This refers to the size of the over height frame spreader bar, designed to handle containers with dimensions up to 45 feet. The frame’s extended reach ensures that it can lift a wide range of container sizes, with particular suitability for 20ft and 40ft over-height containers, as well as for those requiring additional height for safe lifting.

Dead Weight:Hanger: 2.1 tons. Base: 2.5 tons
The dead weight refers to the total mass of the over height frame spreader bar. The hanger weighs 2.1 tons, while the base weighs 2.5 tons. These weights are crucial for determining the lifting capacity and overall structural stability of the system during operation. The heavy-duty design ensures that the spreader bar remains stable even when lifting the heaviest over-height containers.

Applicable Host:

Rated Load: ≤ 50 tons. The rated load capacity of the over height frame spreader bar is up to 50 tons. This means it is capable of safely lifting containers that weigh up to 50 tons, making it suitable for handling large, heavy, and over-height cargo typically found in modern shipping and logistics operations.

• Drive Form: Spreader Drive. The spreader drive refers to the method by which the frame is powered and operated. This system uses the parent spreader’s drive mechanism to control the operation of the over height frame, ensuring synchronized lifting and lowering of over-height containers. The spreader drive ensures smooth and efficient operation during container handling.
• Ambient Temperature: -20℃ to +60℃. The frame is designed to operate in a wide range of temperatures, from -20℃ to +60℃. This makes the over height frame suitable for use in diverse geographical locations and weather conditions, from cold climates to hot and humid environments, without compromising on performance or safety.

This detailed technical data ensures that users can confidently rely on the Over Height Frame Spreader Bar for lifting operations across different industries, from port terminals to industrial logistics, even under challenging environmental conditions.

Product Characteristics

Larger Operating Range and Height

The Over Height Frame Spreader Bar is designed to handle both 20ft and 40ft containers, making it highly versatile for various container sizes. This flexibility allows the frame to be used effectively on ultra-high container ships, which require the ability to lift over-height cargo.

• Ideal for 20ft and 40ft containers.
• Accommodates ultra-high cargo for efficient loading/unloading.
• Increases the operational range for container handling.

This extended operational range significantly improves loading and unloading efficiency at ports and terminals. It enables quicker turnaround times for ships, improving overall port productivity and streamlining logistics operations.

Enhanced Safety and Stability

Equipped with an advanced control system and sensor technology, the Over Height Frame Spreader Bar ensures precise positioning and stable operation during lifting. These technologies provide continuous monitoring and adjustment to guarantee that the frame remains stable, reducing the risk of accidents or cargo damage.

• Advanced sensors ensure precise movement and stable operation.
• Minimizes risks of lifting errors or cargo damage.
• Enhances operator safety by maintaining stable lifts.

By maintaining constant stability and accuracy, this spreader bar improves safety in high-risk lifting operations, protecting both the cargo and personnel involved.

Higher Degree of Automation and Intelligence

The Over Height Frame Spreader Bar features automated control systems that enable automatic loading and unloading. This reduces the reliance on manual labor, lowering operational costs and enhancing efficiency. The intelligent systems allow the equipment to adapt to varying conditions, ensuring smooth operations regardless of cargo type or environmental factors.

• Automatic control systems streamline operations.
• Reduces labor costs and improves efficiency.
• Adaptable to various container sizes and weights.

Automation also increases the consistency of operations, minimizing human error and ensuring that each lift is executed with precision.

Energy Efficiency and Environmental Protection

Designed with energy-saving and eco-friendly features, the Over Height Frame Spreader Bar helps reduce energy consumption and emissions during operations. Its efficient design ensures optimal performance while minimizing the environmental impact of lifting operations.

• Energy-efficient design reduces power consumption.
• Contributes to lower emissions and supports sustainable practices.
• Aligns with green logistics and industry sustainability goals.

By reducing the carbon footprint of container handling, this spreader bar supports sustainable development and meets the growing environmental demands of the logistics industry.

Benefits and Applications

Improved Efficiency in Container Handling

The Over Height Frame Spreader Bar is designed to optimize the handling of containers, particularly those with over-height cargo. By enabling the efficient lifting and unloading of large, oversized containers, it speeds up the loading and unloading processes, leading to a significant boost in overall productivity at ports and terminals.

• Increases speed of loading/unloading operations.
• Enhances port productivity by reducing turnaround times.
• Reduces operational bottlenecks, especially with oversized cargo.

This improved efficiency is crucial for handling high volumes of cargo quickly, ensuring that vessels spend less time in port and more time in transit, ultimately improving logistics operations and supply chain flow.

Versatile Compatibility

One of the key advantages of the Over Height Frame Spreader Bar is its versatile compatibility with a wide range of lifting systems. It can be easily integrated with various types of spreaders and lifting rigs, making it adaptable to different container handling operations. This flexibility allows for use in diverse environments, from large container terminals to specialized port operations.

• Compatible with multiple lifting systems.
• Suitable for various types of spreaders and lifting rigs.
• Can be used in both standard and specialized container operations.

The ability to work with a variety of systems ensures that the over height frame can be implemented seamlessly into existing operations, making it a cost-effective solution for different types of logistics operations.

Durability and Reliability

Constructed from high-quality European steel, the Over Height Frame Spreader Bar is built to withstand the harsh conditions found in both marine and industrial environments. Its robust construction ensures that it remains reliable and durable even in challenging weather conditions, extreme temperatures, and heavy-duty usage.

• Made from high-quality European steel for enhanced durability.
• Designed to withstand marine and industrial environments.
• Provides long-lasting performance even under heavy loads.

This durability guarantees long-term performance with minimal maintenance, making the over height frame a reliable asset for businesses that rely on continuous container handling operations, especially in demanding environments like ports, harbors, and industrial sites.

Installation and Maintenance

Easy Installation

The Over Height Frame Spreader Bar is designed for quick and easy installation, ensuring that it can be seamlessly integrated into existing lifting systems. It can be easily mounted below any parent spreader that complies with ISO base dimensions, making the installation process straightforward and efficient.

• Quick installation under any parent spreader with ISO base dimensions.
• Seamlessly integrates into existing lifting systems.
• Requires minimal setup and adjustment, reducing installation time.

This ease of installation minimizes disruptions to operations, allowing your container handling system to continue running smoothly with minimal downtime during setup.

Low Maintenance Requirements

The Over Height Frame Spreader Bar is built for long-term durability and requires only minimal maintenance. Its high-quality steel construction ensures that the frame remains in top condition over time, even with heavy-duty usage. Regular routine inspections and basic adjustments are typically all that’s needed to keep the frame functioning optimally.

• Minimal maintenance for reduced operational costs.
• Routine inspections and basic adjustments ensure ongoing reliability.
• Designed for long-term use, reducing the need for frequent repairs.

The low-maintenance design helps reduce downtime and operational costs, making the over height frame a highly cost-effective choice for businesses looking to streamline container handling operations.

Why Choose Our Over Height Frame Spreader Bar?

Top-Quality Materials

Our Over Height Frame Spreader Bar is crafted using high-quality European steel, ensuring superior strength and durability. The premium material not only enhances the frame’s performance but also guarantees a longer lifespan, even under heavy and demanding use in industrial and marine environments.

• European steel ensures superior strength and reliability.
• Built to withstand harsh operational conditions.
• Long-lasting performance reduces the need for frequent replacements.

This high-quality construction makes the frame a dependable tool for any lifting operation, offering exceptional value and longevity.

Safety Focus

Safety is a top priority in every aspect of our Over Height Frame Spreader Bar design. Equipped with advanced control systems and sensor technologies, the frame ensures precise lifting and stable operation, reducing the risks associated with over-height cargo handling.

• Precision and stability enhance workplace safety.
• Integrated sensor technology monitors movements for accurate lifts.
• Reduces the risk of lifting accidents and cargo damage.

By incorporating cutting-edge technology, the frame not only optimizes operational efficiency but also prioritizes the safety of personnel and cargo, ensuring a secure working environment.

Sustainability

In response to the growing demand for greener industrial solutions, our Over Height Frame Spreader Bar incorporates energy-saving and eco-friendly design features. These technologies help minimize power consumption and reduce harmful emissions, supporting your business’s sustainability goals.

• Energy-saving features lower operational costs.
• Eco-friendly design reduces environmental impact.
• Aligns with sustainable logistics practices.

By choosing our spreader bar, you contribute to reducing your environmental footprint while enhancing the sustainability of your container handling operations.

Customization Options

We understand that every operation is unique, which is why our Over Height Frame Spreader Bar offers a variety of customization options. It can be tailored to meet specific operational requirements, ensuring that it fits seamlessly into different lifting systems and industry needs. Whether you need specific dimensions, weight capacities, or special features, we provide flexible solutions.

• Available in various configurations to meet different needs.
• Customizable dimensions and weight capacities for specific applications.
• Provides flexible solutions for a wide range of industries.

Our customizable options ensure that you get the perfect solution for your container handling operations, optimizing both efficiency and performance.

Conclusion

The Over Height Frame Spreader Bar is an essential tool for container handling operations that involve over-height cargo. Its robust construction, combined with intelligent technology and operational flexibility, ensures it delivers unmatched performance, safety, and sustainability in the field of container logistics.

Whether you are operating at a port, a terminal, or a field bridge, this device is designed to significantly enhance your operational efficiency. Its ability to handle over-height cargo with ease and precision will help streamline your loading and unloading processes, reduce turnaround times, and ultimately lower operational costs.

With a focus on safety, sustainability, and reliable performance, the Over Height Frame Spreader Bar is a cost-effective and indispensable solution for modern logistics operations.