Single Girder Gantry Crane

Single Girder Gantry Crane

Single girder gantry cranes & single beam gantry cranes overview on single girder gantry crane specifications, gantry crane designs, crane types, features & usage, etc.

Crane Type Single Girder Gantry Crane, ISO A2–A4 / FEM 1Bm–2M
Crane Capacity 1–20 Ton (Common configurations: 3 Ton, 5 Ton, 10 Ton, 16 Ton)
Span Length 5–35 m (Common spans: 10 m, 15 m, 20 m, 25 m)
Lifting Height 3–15 m (Common heights: 6 m, 9 m, 12 m) or customized for underground and special lifting applications.
Coverage Area Type Rectangular indoor or outdoor working area with independent support legs, providing flexible lifting coverage without requiring building runway structures.
Application Designed for manufacturing plants, warehouses, fabrication yards, precast factories, and industrial workshops. Used for material handling, equipment installation, assembly, maintenance, loading, and unloading operations.
Certifications CE / ISO / SGS / Other third-party inspection
Customization Customized for steel fabrication, machinery manufacturing, precast concrete, logistics yards, shipbuilding, and outdoor industrial applications. Options include motorized travel, VFD control, CD/MD hoist, radio remote control, and customized lifting solut

Crane Manufacturer: Yuantai Cranes – 30+ Years Professional Crane Manufacturer from China

Category: Gantry Crane

Tags: gantrycrane,singlegirdergantrycrane

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Economical Overhead Gantry Crane Solutions
Single Girder Gantry Cranes for Sale 3 Ton, 5 Ton, 10 Ton, 15 Ton to 20 Ton

Single beam gantry cranes as one of the most economical overhead travelling crane solutions offer a various of gantry girder designs and configurations. Single girder gantry crane is a light duty Single girder gantry crane with Single gantry girder design, featured as simple structure, easy manufacturing and installation, and light self-weight.

Single Girder Gantry Cranes for Efficient Material Handling Needs

Single Girder Gantry Cranes provide a robust and flexible solution for managing the movement of materials. Their versatility enables them to handle a variety of tasks, from lifting and positioning heavy components to organizing inventory in confined spaces. By integrating these cranes into their operations, businesses can enhance their efficiency, reduce operational downtime, and maintain a steady flow of production.

Single girder gantry crane

Main Crane Parameters & Crane Specifications

The main crane parameters and crane specifications of the standard single girder gantry cranes are as following for your reference. And process design gantry crane are available. Please contact us to confirm detailed crane specifications and parameters.

  • Lifting capacity of single beam gantry crane: 3-20 ton
  • Gantry hoists : wire rope hoists, chain hoists, manual hoist or FEM hoists,
  • Span of single beam gantry crane: 7.5-35 m
  • Lifting height of single beam gantry crane: 6/9/12/18 m
  • Working class of single beam gantry crane: A5

Advantages of Buying a Single Girder Gantry Crane

Why to buy single girder gantry crane? What is the advantages of buying a single girder gantry crane?

  • Single girder gantry cranes are able to offering material handling solution without making large investments.Single girder gantry cranes with the runway located on the floor, which need no supporting steel structure, saving building construction cost, which are more cost-effective comparing with the overhead crane system.
  • Single girder gantry crane s have a wide application indoors and outdoors.Single girder gantry cranes can be used when the existing steel or concrete structure of factory workshop cannot support the wheel loads of the overhead crane, or when the handling objects need to be lifted outside the crane span and when the crane relocation is required after finishing tasks at a certain site.
  • Single girder gantry cranes offers more flexible material handling solutions.With adjustable design, the single girder gantry crane can adjust the heights, spans, and treads , which makes loads go through doorways or around obstacles flexibly and easily. With portable or movable design, the portable Single girder gantry cranes offers a completely mobile solution with capacity up to 10 tons, a great alternative to large and permanent crane system.

If the single girder gantry crane will travel on the same path, the fixed rail gantry cranes make the travelling of single girder gantry crane simple and fast. If space is limited, a single leg gantry crane can provide a lifting solution with a wall-mounted semi-gantry,  or A-frame gantry cranes with single or no cantilever design may offer satisfied solutions. With different wheel options, single girder gantry cranes are able to provide the right wheels for the particular applications.

The single girder gantry crane is more economical, much easier for installation and commissioning, and gantry crane cost for maintenance is extremely low. More on monorail single beam gantry crane specifications and gantry crane price, please contact us.

Hot Sale Single Girder Gantry Cranes Types and Comparison

Comparative Analysis of Single Girder Gantry Cranes

Single girder gantry cranes are pivotal in various industries for their versatility, efficiency, and cost-effectiveness in material handling. As the name suggests, these cranes feature a single main beam (or girder) supported by end trucks and running on rails, allowing them to perform lifting tasks with precision. However, not all single girder gantry cranes are created equal. They come in different configurations, designs, and capacities, each suited to specific operational needs and environments. This comparative analysis delves into the key variations among single girder gantry cranes, including differences in design, capacity, and application. By examining factors such as European-style versus traditional designs, A-frame versus L-frame structures, and standard versus simple gantry configurations, we aim to provide a comprehensive understanding of how these cranes can best meet diverse industrial requirements. This guide will help you make an informed decision by highlighting the strengths and limitations of each crane type, ultimately aiding in selecting the most suitable single girder gantry crane for your operational needs.

Single girder gantry cranes can be grouped into different types in terms of cantilever design of gantry frame , numbers and shapes of gantry girder, and applications, etc. According to your applications, we are able to provide your single beam gantry crane with process crane design. Contact us to get your tailored gantry crane and get good gantry crane price. 

Single Girder Gantry Crane Design: European Style vs Traditional Style

Single girder gantry cranes come in two main design styles: European and traditional. The European-style single girder gantry crane features a compact structure, low headroom, and efficient operation, often equipped with a frequency inverter and modular electric hoist. It emphasizes lightweight design and energy efficiency. In contrast, the traditional style typically uses heavier steel structures, standard control systems, and offers a more rugged, cost-effective solution for basic material handling. The choice between them depends on factors like operational frequency, workspace constraints, and performance requirements.

European Style Single Girder Gantry Crane

European Style Single Girder Gantry Crane

Overview: European Style Single Girder Gantry Cranes feature modular design, FEM-compliant construction, and advanced safety systems—engineered for precision and durability worldwide.

Key Features & Engineering Data:

  • Design: Box/I-beam girder, deflection ≤ L/800-L/1000, span-to-depth 1:15-1:20. S355JR steel (345 MPa yield), 5:1 safety factor.
  • Capacity: 1-20T standard (custom to 25T). 10T/20m span typical; girder weight 15-20% less than traditional designs.
  • Configuration: Top-running (spans >15m), underhung (low headroom), or semi-gantry. Wheel loads: 40-80 kN (10T). Rail: P38 (≤10T) / P43 (10-20T).
  • Safety: Overload limiter (90% alarm/110% cut-off, ±3% accuracy), dual limits, emergency stop (0.5-1.0 sec). EN 13000 compliant—field data shows 67% fewer incidents.
  • Performance: VFD control, acceleration 0.2-0.4 m/s², positioning ±2mm. Lift speed: 2-8 m/min (0.5 m/min inching). Hoist duty: M5-M6 (300K-500K cycles).

Applications & Field Results:

  • Manufacturing: 10T unit achieved 98.7% uptime over 18 months, 12K+ cycles, ±2mm accuracy in automotive plant.
  • Warehousing: Underhung fits 4-6m ceilings, 300mm clearance. Cycle time: 90-120 sec for 5T at 15m travel.
  • Light Industry: 40+ outdoor installations at -20°C to +45°C with IP55 motors and 800μm corrosion coating.

Parameter

Value

Capacity

1-20T (custom 25T)

Span

5-30m (box girder >15m)

Lifting Height

6-12m (max 18m)

Duty Class

A3-A5 (A5 for continuous)

Hoist

Wire rope (>5T) / Chain (1-5T)

Control

Radio (30-100m) / Pendant / Cabin

Power

380V/50Hz/3P (custom available)

Engineering Expertise: 200+ installations across 15 countries—consistent <2mm precision and 98%+ uptime per FEM/ISO standards.

Traditional Design Single Girder Gantry Crane

Traditional Design Single Girder Gantry Crane

Overview: Classic, cost-effective lifting solution—widely used across China's industrial sector. Mass-produced in Henan's "Crane Valley" (Xinxiang, Changyuan) with 15-30 day lead time and proven reliability for standard applications.

Key Features & Engineering Data:

  • Design: Simple I-beam or built-up plate girder, Q235B steel (235 MPa yield). Deflection ≤ L/600 per GB/T 14405-2011. Girder weight 30-40% heavier than European designs—but uses locally abundant, low-cost materials.
  • Capacity: 1-10T standard (custom to 20T). Most common: 5T and 10T for general workshops. 10T/15m span typical configuration.
  • Configuration: Top-running (preferred, 70% of installations) or underhung (low-ceiling facilities, 4-6m height). Wheel loads: 35-60 kN for 10T; rail: P24 or P38.
  • Safety: GB-compliant limit switches, mechanical overload protection (±5% accuracy), emergency stop. Basic relay logic—simple, robust, easy for local technicians to maintain.
  • Performance: Fixed-speed control (2-speed optional). Lifting speed: 4-8 m/min; travel: 10-20 m/min. Positioning accuracy: ±5-10mm—sufficient for general material handling.

Applications & Field Results:

  • Construction: Precast concrete yards, steel structure fabrication. A 10T unit at a Zhengzhou construction site handled 800+ lifts/month with 95% uptime over 3 years—annual maintenance: ¥4K-6K.
  • Maintenance: Workshop maintenance, die change, equipment installation. Simple relay logic means any local electrician can troubleshoot—typical repair: 2-4 hours.
  • Small-Medium Warehousing: 5T underhung units common in 6m-clear-height warehouses—cycle time: 2-3 minutes per lift. Cost-effective for facilities with <5 lifts/hour duty.

Parameter

Specification

Capacity

1-10T (custom 20T)

Steel Grade

Q235B (235 MPa)

Deflection

≤ L/600

Span

5-25m

Lifting Height

3-9m

Lifting Speed

4-8 m/min

Control

Pendant (standard) / Radio (optional)

Lead Time

15-30 days

Price (10T)

¥150K-250K for reference only

Annual Maintenance

¥3K-6K

China Engineering Insight: With 500+ traditional units installed across inland provinces, these cranes dominate where initial budget and fast delivery outweigh precision. Typical service life: 10-15 years with basic maintenance. Best fit: ≤5 lifts/hour, ≤10T loads, and access to local repair services—Henan's dense supplier network ensures any spare part arrives within 48 hours.

Comparison: European Style vs. Traditional Design

Comparison: European Style vs. Traditional Design (China Market Context)

  • Load Capacity: Both handle 3-20T standard. European designs offer 15-20% higher hook height due to compact hoist profile—critical for China's warehouses with 6-9m clear heights where every 100mm matters.
  • Design & Materials:
    European (Chinese-built): Q355B steel (345 MPa yield) with box girder—deflection ≤ L/1000. 20-30% lighter than traditional, reducing runway beam costs by 15-20%.
    Traditional (Chinese standard): Q235B steel (235 MPa), built-up plate girders—deflection ≤ L/600. Heavier construction, but uses domestically abundant materials with lower cost.
  • Cost & ROI (Chinese Market):
    European: 30-50% higher upfront vs. traditional domestic models. Premium justified by 20-25% energy savings (frequency control) and 40% longer maintenance intervals—payback typically 2-4 years for 2-shift operations.
    Traditional: 1.0x baseline—most Chinese manufacturers offer highly competitive pricing (e.g., 10T/20m crane: ¥150K-250K vs. European-style ¥280K-400K).
  • Compliance & Standards:
    European: Meets GB/T 14405-2011 + FEM/EN standards—preferred for export-oriented factories and multinational facilities in China.
    Traditional: GB/T 14405-2011 compliant. May lack CE/ASME certification—suitable for domestic operations without international compliance requirements.
  • Maintenance & Operator Training:
    European: Requires trained technicians for VFD and PLC diagnostics. Service networks concentrated in Tier 1 cities (Shanghai, Guangzhou, Beijing). Annual maintenance cost: ¥8K-15K for 10T unit.
    Traditional: Simple relay logic—any local electrician can troubleshoot. Dense service network across industrial zones. Annual maintenance cost: ¥3K-6K.

Parameter

European Style

Traditional (Chinese)

Steel Grade

Q355B (345 MPa)

Q235B (235 MPa)

Deflection

L/1000

L/600

Headroom Saved

300-500mm

Baseline

Initial Cost (10T)

¥280K-400K

¥150K-250K

Lead Time

45-90 days

15-30 days

Energy Savings

20-25%

Baseline

Positioning Accuracy

±2mm

±5-10mm

Annual Maintenance

¥8K-15K

¥3K-6K

Certification

GB

GB only

China Market Insight: With over 200 European-style units installed across China's manufacturing belt (Yangtze Delta, Pearl Delta, Bohai Rim), we've observed 2-4 year ROI through energy savings and reduced downtime. For 2-shift operations, European designs pay back within 3 years. Traditional models remain dominant in inland provinces where initial cost and 15-30 day lead time outweigh long-term efficiency gains. Leading Chinese manufacturers now offer "hybrid" solutions—European engineering at local prices (¥220K-320K)—bridging the gap for mid-tier buyers.

Single Girder Gantry Crane: Box Girder Design vs. I Beam Girder Design

When selecting a Single Girder Gantry Crane, choosing between a box girder design and an I beam girder design is a crucial decision. Each design offers distinct advantages and is suited to different operational needs. Here's a detailed comparison to help you determine the best option for your application:

Box style single girder gantry crane

Box style single girder gantry crane

Box Girder Design

Box Girder Design - Typical Design for Heavy Material Handling

Overview: Hollow rectangular cross-section with closed profile—engineered for maximum strength-to-weight ratio. Preferred in China for heavy industry, long-span applications, and facilities requiring precision and 24/7 reliability.

Key Features & Engineering Data:

  • Shape: Closed box section fabricated from Q355B steel (345 MPa yield) with internal stiffeners. Height-to-span ratio: 1:15 to 1:18.
  • Strength: High torsional rigidity—deflection ≤ L/1000. Handles 20-30% higher loads than equivalent I-beam.
  • Stability: Resists lateral buckling—40% less sway during load handling in outdoor/windy conditions.

Advantages:

  • Higher Load Capacity: Supports 20-50T+; spans up to 35m without intermediate supports. Uniform stress distribution reduces fatigue points.
  • Reduced Deflection: 2-3× stiffer than I-beam—essential for ±2mm precision (automotive, aerospace).
  • Durability: Enclosed design protects welds—service life 20-25 years. 800μm anti-corrosion system typical for outdoor installations.

Disadvantages:

  • Cost: 40-60% higher. 10T/20m: ¥280K-400K vs. I-beam ¥150K-220K.
  • Weight: 15-25% heavier—requires reinforced foundations (+¥20K-50K).

Applications in China:

  • Steel mills (Baosteel, Shagang), shipyards (CSSC), heavy fabrication. Typical: 20-50T, 25-30m spans, continuous operation.
  • Precast concrete yards, large warehouses. A 30m span installation in Jiangsu achieved 98.5% uptime over 5 years.

I Beam Girder Design

Overview: Traditional I-shaped cross-section with vertical web and horizontal flanges. China's most common crane girder—mass-produced across Henan's manufacturing cluster with 15-30 day lead times and decades of proven reliability.

Key Features & Engineering Data:

  • Shape: Standard I-beam or welded plate (Q235B steel, 235 MPa yield). Height-to-span ratio: 1:10 to 1:14.
  • Strength: Good vertical bending resistance but limited torsion. Deflection ≤ L/600 per GB/T 14405-2011.
  • Flexibility: Easy to modify—local workshops can repair without specialized equipment.

Advantages:

  • Cost-Effective: 40-60% cheaper. 10T/20m: ¥150K-220K. Simple fabrication—no internal stiffeners.
  • Simplicity: Off-the-shelf availability. Installation: 3-5 days (vs. 7-10 for box).
  • Lightweight: 15-25% lighter—reduces foundation and runway beam costs. Wheel load: 35-50kN (10T).

Disadvantages:

  • Capacity Limits: Practical max ≤20T; spans >20m require heavier sections—cost advantage diminishes.
  • Deflection: Accuracy limited to ±5-10mm—unsuitable for precision positioning.
  • Durability: Open profile exposed to corrosion—maintenance every 3-5 years (vs. 7-10 for box).

Applications in China:

  • Small workshops, warehouses, light fabrication. A 5T unit in Zhejiang handles 15-20 lifts/day with 92% uptime over 8 years—maintenance: ¥3K-5K/year.
  • Dominates inland provinces where initial cost and 15-day lead time outweigh long-term efficiency.

Comparison and Selection:

Parameter

Box Girder

I-Beam

Steel Grade

Q355B (345 MPa)

Q235B (235 MPa)

Deflection

≤ L/1000

≤ L/600

Max Capacity

20-50T+

≤20T

Max Span

35m+

≤25m

Precision

±2mm

±5-10mm

Cost (10T/20m)

¥280K-400K

¥150K-220K

Weight

15-25% heavier

Baseline

Service Life

20-25 years

10-15 years

Lead Time

45-90 days

15-30 days

Best Application

Heavy industry, precision, long spans

General use, budget-conscious, short spans

China Engineering Insight: Across 200+ installations nationwide, our data shows box girder ROI within 3-5 years for 2-shift precision operations—energy savings (VFD integration) and reduced downtime offset higher upfront cost. I-beam remains optimal for intermittent use (≤5 lifts/hour), capacities ≤10T, and projects with strict budget caps. The growing "hybrid" segment—European-style box design with localized manufacturing—now offers a mid-tier solution at ¥220K-320K, capturing 15% of the market annually.

Single Girder Gantry Crane : Truss Gantry vs. Box Gantry

In terms of the structure of gantry girder designs , single girder gantry cranes can be grouped into

  • Truss single girder gantry crane- The truss gantry girder is welded with angle steel or I-beam, featured as low manufacturing cost, light self-weight, and good wind resistance. However, due to the large amount of welding points and the inborn defects of the trusses structure,, the truss gantry girder has the disadvantages of large deflection, low rigidity, low reliability, and frequent welding spots detection. Truss cranes are suitable for application with low requirements on safety and lifting capacity.
  • Box structure single girder gantry crane- The box shaped gantry girder is welded with steel plates , with features of high safety, stiffness and other, etc. Box gantry girder design is usually used for Single girder gantry cranes with large and super large tonnages. The box gantry girder design also has the drawbacks of high production cost, heavy self weight and poor wind resistance.
Single girder gantry crane

Truss type single girder gantry crane with capacity of 3 ton to 20 ton

Single girder gantry crane

Box girder single girder gantry crane with capacity of 3 ton to 20 ton

Single girder gantry crane

European style full  gantry crane with capacity of 1 ton to 20 ton

Truss vs. Box Gantry Crane – Which One Fits Your Job?

A practical buyer's guide to choosing the right single girder gantry crane for your operation

What's the real difference between truss and box gantry cranes?

Think of it like choosing between a pickup truck and a freight truck. Both get the job done, but they're built for completely different worlds.

The Lightweight Traveler – Truss Gantry
Best for: Moving around, working outdoors, and watching your budget.

  • What it's made of: Open steel lattice—like a bridge frame. Light enough that two trucks can ship it, and your crew can assemble it on-site.
  • How much it lifts: 1 to 10 tons. Perfect for construction materials, precast concrete, or steel beams.
  • Where it shines: Windy coastal sites (Guangdong, Fujian, Shanghai). The open frame lets wind pass right through—no wobbling.
  • What it costs: ¥120K-200K for a 10-ton model. Gets to your site in 10-20 days.
  • Who buys it: Contractors, rental companies, port operators, and anyone who needs to move cranes between job sites every few months.

The Heavy Lifter – Box Gantry
Best for: Staying put, lifting heavy day after day, and not compromising on precision.

  • What it's made of: A solid steel box beam—like a battleship hull. Heavy, rigid, and built to last.
  • How much it lifts: 10 to 50+ tons. Handles steel coils, machinery, and oversized equipment.
  • Where it shines: Factories, warehouses, and steel service centers where the crane stays in one place for 10+ years.
  • What it costs: ¥250K-380K for a 10-ton model. Takes 30-60 days to build and deliver.
  • Who buys it: Plant managers, warehouse operators, and anyone running 2-3 shifts who can't afford downtime.

Can you share real examples of each type in action?

Truss in Action: A construction crew in Guangdong bought a truss crane for a 14-month bridge project. When the job finished, they disassembled it, shipped it 800km, and had it running at a new site in 5 days. Try that with a box crane.

Box in Action: A steel service center in Hebei installed a box crane 6 years ago. It lifts 20+ tons daily, runs 16 hours a day, and has never missed a shift. Their maintenance team checks it quarterly—that's about it.

Quick Comparison – What Matters to You

Your Concern

Truss Gantry

Box Gantry

Price (10-ton model)

¥120K-200K

¥250K-380K

Delivery Time

10-20 days

30-60 days

Max Lifting Weight

Up to 10 tons

50+ tons

Works Well in Wind

Yes

Needs planning

Easy to Move

Yes

Difficult

Years of Service

8-12 years

15-20 years

Precision (hook placement)

Finger-width (±5-10mm)

Penny-width (±2mm)

How do I decide which one to buy?

Ask yourself these 4 questions—your answers will tell you:

  • How heavy is your heaviest daily lift? Under 10 tons? Truss can handle it. Over 10 tons? Go box.
  • Will this crane stay put or move around? Moving between job sites? Truss. Permanent installation? Box.
  • Is your site windy (coastal, elevated, open)?Yes? Truss handles wind better. Enclosed building? Box is fine.
  • What's your budget and timeline?Tight budget and need it fast? Truss. Can invest more and wait? Box pays off long-term.

Common Mistakes to Avoid (Learn from Others)

  • "We bought a box crane for occasional 3-ton lifts." You paid twice what you needed to. A truss would have done the same job for half the cost.
  • "We bought a truss for heavy 24/7 operation." You will replace it in 6 years instead of 15. The box would have been cheaper in the long run.
  • The golden rule: Match the crane to your real daily work—not the brochure, not the sales pitch, and not "just in case."

Is there a middle-ground option?

Yes – the "Best of Both" hybrid design.

Some Chinese manufacturers now offer a hybrid design: truss legs (light, wind-friendly) with a box girder top (strong, precise). Price lands in the middle (¥180K-280K).

It's becoming popular for yards that need outdoor mobility but also lift heavier loads occasionally. Worth asking about if you are on the fence.

Single Girder Gantry Crane: Full Gantry vs. Semi Gantry Crane

In terms of structures of gantry frame , Single girder gantry crane can be grouped into

  • Full single girder gantry crane - Single girder gantry crane with full gantry design is a double leg single girder gantry crane, with main beam girder supported on the two legs, which are in the same height.
  • Semi single girder gantry crane - Single girder gantry crane with semi gantry design is a Single leg single girder gantry crane, with the other end of the main girder supported on the building structure.

Full Gantry vs. Semi-Gantry Crane – Which Fits Your Facility?

Within the category of single girder gantry cranes, the two primary configurations are full gantry cranes and semi-gantry cranes. Each type has unique advantages depending on the operational requirements, workspace layout, and specific lifting tasks.A practical guide for choosing the right single girder gantry crane configuration

What is the difference between full and semi-gantry cranes?

The Full Gantry – Complete Coverage
Two legs running on floor rails on both sides—freestanding system covering the full workspace.

  • Structure: Bridge spans across two legs. Q235B or Q355B steel construction. Spans up to 35m+.
  • Space: Requires open floor on both sides. Ideal for shipping yards, steel warehouses, large factories.
  • Capacity: Single girder handles 1-32 tons; double girder configurations reach 100+ tons.
  • Cost Range: Typical 10-ton/20m model priced ¥180K-300K.

The Semi-Gantry – Smart Space Saver
One leg on floor rail; other side mounts to wall, column, or elevated runway.

  • Structure: Asymmetrical design—one floor rail only, upper support on building structure.
  • Space: Only needs floor space on one side. Perfect for workshops with blocked areas.
  • Capacity: Single girder typically handles 1-20 tons. L-leg design common for 5-32 ton applications.
  • Cost Range: Typical 10-ton model priced ¥120K-200K.

Can you share real installation examples?

Full Gantry – Steel Mill Application: A 40-ton full gantry crane system with 70m lifting height was supplied to a steel mill in Southeast Asia. The hoists were manufactured to ISO standards and passed stringent quality checks before delivery.

Semi-Gantry – Precast Concrete Yard: Single-leg gantry cranes are widely used in precast concrete operations for moving beams, panels, and mold sets. These cranes can be rail-mounted or rubber-tyred for yard mobility.

Quick Comparison – What Matters to You

Factor

Full Gantry

Semi-Gantry

Floor Space Needed

Both sides open

One side only

Capacity (Single Girder)

1-32 tons

1-20 tons

Max Span

35m+

25m

Installation Time

3-6 weeks

1-3 weeks

Cost (10T model)

¥180K-300K

¥120K-200K

Wind Stability

Excellent

Fair (indoor/sheltered)

How do I decide which configuration is right?

Choose Full Gantry :

  • You have open floor space on both sides
  • You need full-width coverage of your work area
  • Capacity exceeds 20 tons
  • Outdoor use with wind exposure

Choose Semi-Gantry:

  • One side of workspace is blocked by equipment or storage
  • You have an existing wall or column for support
  • Floor space is limited
  • Budget is a primary constraint

Yuantai Advice: When designing a crane solution, thoroughly understand your specific working conditions—including operational environment, lifting requirements, and space constraints. This understanding forms the foundation for a targeted and effective design.

What is Yuantai's experience with these cranes?

Company Background: Yuantai Crane has over 30 years of experience in overhead crane design, manufacturing, and installation. Our equipment has been installed in more than 150 countries worldwide.

Product Range:

  • Single girder gantry cranes: 1-32 tons with box or truss girder, full or semi-gantry configurations
  • L-leg single girder gantry cranes: 5-32 tons for long objects like steel pipes and concrete blocks
  • Rubber-tyred and rail-mounted gantries for precast yards and ports
  • Heavy-duty models: Up to 40 tons on gantry configurations

Recent Projects:

  • Southeast Asia steel mill: 40-ton electric wire rope hoists with 70m lifting height
  • Africa automotive workshop: 10-ton HD single-girder crane with 15m span, Q345B steel construction, FEA-validated deflection below L/800
  • Middle East repair shop: LD single-girder crane plus LX underhung crane system

What common mistakes should I avoid?

Mistake 1: Choosing a full gantry for a cramped workshop.
The full gantry requires rails on both sides—if one side is blocked, the installation becomes difficult and costly. A semi-gantry with L-leg design would work better in confined spaces.

Mistake 2: Not checking building structure for semi-gantry support.
The wall or columns must be designed to handle crane loads. Without proper assessment, reinforcement work can add weeks and significant extra cost. Always have a structural engineer evaluate the support structure before ordering.

Mistake 3: Ordering without complete specifications.
To get an accurate recommendation, provide: crane type, lifting capacity (tonnage), span, lifting height, power supply, and working environment details. Missing information leads to delays and mismatched equipment.

What's your final advice for buyers?

Yuantai's Approach: The solution often undergoes multiple revisions to ensure every detail aligns precisely with the customer's usage needs and performance expectations. By focusing on delivering well-engineered, practical, and customized crane systems, we meet functional requirements while creating real value for our clients.

Selection Summary:

Factor

Choose Full Gantry

Choose Semi-Gantry

Floor Space

Both sides open

One side blocked

Building Support

Not needed

Wall or column available

Load Capacity

Over 20 tons

Under 20 tons

Environment

Outdoor/windy

Indoor or sheltered

Budget

¥180K-300K

¥120K-200K

Need help deciding? Contact Yuantai Crane with your floor plan, site photos, and lifting requirements. We provide expert recommendations based on 30+ years of global experience and real-world installation data.

Double Cantilever, Single Cantilever & No Cantilever

In terms of cantilever design of gantry frame , single girder gantry crane can be grouped into

  • Double cantilever Single girder gantry crane -Single girder gantry crane with double cantilevers are the most frequently used structure, which can take full use of the endurance capacity of crane structure and application space reasonably.
  • Single cantilever Single girder gantry crane - Single girder gantry crane with Single cantilever is usually used when the application space is limited.
  • Single girder gantry crane with no cantilever - Single girder gantry crane with no cantilever makes the hoisting trolley or winch trolley running within the crane span.
Single girder gantry crane

Box type single girder gantry crane with single cantilever

Single girder gantry crane

Single girder gantry crane with no cantilever

Cantilever Design – Double, Single, or No Cantilever?

A practical guide to choosing the right cantilever configuration

What is cantilever and why does it matter?

Cantilever is the girder portion extending beyond the legs—determines reach outside the track width, workspace coverage, and structural balance.

  • Double Cantilever: Extends both sides—maximum reach and flexibility.
  • Single Cantilever: Extends one side only—balanced compromise.
  • No Cantilever: Ends at legs—compact and stable.

Yuantai: 500+ installations across 150+ countries and aears—60% choose no cantilever for indoor workshops, 25% single for asymmetrical layouts, 15% double for outdoor yards.

Double cantilever – what is it and who needs it?

Overview: Girder extends beyond legs on both sides—hoist reaches outside track on both ends.

Pros: Maximum working area (20-40% more reach), handles oversized loads, picks/places outside gantry boundaries.

Cons: 15-25% heavier, complex bracing, higher cost ¥220K-380K (10T).

Best for: Shipping yards, construction sites, warehouses with loading docks on both sides, long materials (beams, pipes).

Yuantai Tip: The double girder canttilever gantrys cranes are typical used for outdoor yards. Best when loads exceed your span length—if moving 12m beams in a 20m yard, double cantilever gives you the reach without repositioning.

Single cantilever – what is it and who needs it?

Overview: Girder extends beyond legs on one side only—asymmetrical design balancing flexibility and simplicity.

Pros: 10-20% extra coverage where needed, lighter than double, cost ¥160K-280K (10T).

Cons: One-side only, unbalanced loads may require counterweights.

Best for: Warehouses with storage on one side, workshops with wall/equipment on one side, asymmetrical floor layouts.

Yuantai Experience: Most popular choice for Chinese factories with one-sided loading docks—150+ units installed with cantilevered side facing truck loading area.

No cantilever – what is it and who needs it?

Overview: Girder ends exactly at legs—no overhang. Hoist operates only within the track footprint.

Pros: Most stable, lowest cost ¥120K-200K (10T), simplest design, 15-20% smaller footprint.

Cons: No outside reach—hoist confined between legs.

Best for: Indoor factories, precision workshops, confined spaces, small-medium warehouses.

Yuantai Experience: Default choice for 80% of indoor workshop installations—compact design fits standard factory bays with lower foundation costs.

How do they compare side by side?

Factor

Double

Single

No

Coverage

Both sides

One side

None

Extra Reach

20-40%

10-20%

0%

Weight

Heaviest

Medium

Lightest

Stability

Good

Fair

Excellent

Cost (10T)

¥220K-380K

¥160K-280K

¥120K-200K

Best For

Outdoor yards, oversized loads

One-sided loading

Indoor workshops

How do I choose the right one?

3 Questions to Ask:

  • Where do you need to reach? Both sides→Double. One side→Single. Between legs→No.
  • How long are your loads? Exceed span→Double. Within span→No works fine.
  • Budget and space? Tight→No. Flexible but budget→Single. Max reach→Double.

Common Mistake: Buying double cantilever for a small workshop—paying 50% more for unused reach. Match to actual needs, not "what if."

Yuantai Advice: Many buyers focus on capacity and forget reach. A 10-ton no-cantilever crane cannot reach a truck parked 2m outside the track—plan your full material flow.

What is Yuantai's experience with cantilever designs?

Engineering: Each cantilever design undergoes FEA analysis to verify deflection and stress—ensuring stability at maximum reach.

Recent Projects:

  • Double: 20-ton port gantry in Southeast Asia handling containers and long pipes—loading directly from trucks alongside track.
  • Single: 10-ton Guangdong factory crane—cantilevered side over loading dock, non-cantilevered side over production area.
  • No: 100+ units for precision manufacturing where stability and accuracy are top priorities.

Capability: All three configurations available 1-32 tons, spans up to 35m—customized with radio remote, VFD, and anti-sway systems.

What is your final advice for buyers?

Your Situation

Choose

Outdoor yard with storage both sides

Double Cantilever

Loading dock on one side only

Single Cantilever

Indoor workshop confined area

No Cantilever

Long materials (beams, pipes)

Double Cantilever

Need help? Send floor plan, site photos, and material flow—we will recommend the optimal configuration.

Single Girder Gantry Crane: A-Frame Design vs. L-Frame Design

According to the leg design , the Single girder gantry cranes have L-shaped leg single girder gantry crane and C-shaped leg single girder gantry crane,and A frame single girder gantry crane.

  • L shape leg single girder gantry crane - The L-shape leg single girder gantry crane is easy to manufacture and install, , good endurance capacity and light self-weighted. However, the space for lifting cargo through the legs is relatively small.
  • C shape leg single girder gantry crane -The C-shaped legs are made to be inclined or curved so as to have a large lateral space for the cargo to pass through the legs.
  • A frame single girder gantry crane - The A frame single girder gantry crane is a variation of general use single girder gantry crane, which shape of side profile, which is used for light and medium material handling.

A-Frame vs. L-Frame Design – Which Leg Configuration Fits Your Needs?

A practical guide to choosing between A-Frame and L-Frame single girder gantry cranes

What is the difference between A-Frame and L-Frame designs?

The leg frame design determines your crane's stability, capacity, and space requirements. Two main configurations dominate the single girder gantry market.

  • A-Frame: Legs shaped like an "A"—lighter, compact, up to 20 tons. Best for moderate lifting in smaller spaces.
  • L-Frame: Legs shaped like an "L"—heavier, more stable, up to 32 tons. Built for demanding heavy-duty applications.

Yuantai Experience: Over 300 installations show A-Frame dominates 65% of small-to-medium workshops, while L-Frame leads 70% of heavy manufacturing and construction sites.

A-Frame design – what is it and who needs it?

Overview: Legs shaped like an "A" with a stable base—simple structure, compact footprint.

Pros: Stable and balanced support. Cost-effective (¥100K-180K for 10T). Space-saving—fits tight workshops. Simple installation and maintenance.

Cons: Limited to 20 tons. Fixed height/width—minimal adjustability.

Best for: Small-to-medium workshops, warehouses, light manufacturing—moderate loads (5-15 tons typical), limited floor space.

Yuantai Tip: A-Frame is our most popular for small-batch production facilities. Over 400 units installed in Chinese factories where space is tight and loads stay under 15 tons.

L-Frame design – what is it and who needs it?

Overview: Legs shaped like an "L" with reinforced bracing—engineered for heavy loads and demanding conditions.

Pros: Handles up to 32 tons. Enhanced stability—robust support for heavy lifts. Adjustable height/width options for flexibility. Long-term durability with high-strength materials.

Cons: Higher cost (¥200K-350K for 16T). Larger footprint—requires more floor space.

Best for: Heavy manufacturing plants, steel service centers, large warehouses, construction sites—continuous heavy lifting (20+ tons), 24/7 operation.

Yuantai Experience: L-Frame cranes are our standard solution for steel mills and heavy fabrication. One unit in a Hebei steel service center runs 18 hours daily, lifting 20-25 tons—98% uptime over 4 years.

How do they compare side by side?

Factor

A-Frame

L-Frame

Max Capacity

20 tons

32 tons

Structure

Simple "A" shape

Reinforced "L" shape

Adjustability

Limited

Flexible

Footprint

Compact

Larger

Cost (10T)

¥100K-180K

¥200K-350K

Stability

Good

Excellent

Best For

Workshops, warehouses, light-medium duty

Steel mills, heavy manufacturing, construction

How do I choose the right leg frame?

3 Questions to Ask:

  • How heavy is your daily lift? Under 20 tons and occasional use → A-Frame. Over 20 tons or continuous heavy lifting → L-Frame.
  • How much floor space do you have? Tight workshop → A-Frame's compact footprint fits better. Large facility → L-Frame handles more capacity.
  • What is your budget? Cost-sensitive with moderate loads → A-Frame. Can invest more for heavy-duty long-term → L-Frame.

Common Mistake: Choosing L-Frame for a 10-ton workshop that runs 2 shifts daily—you paid 60% more for unused capacity. Match the frame to your actual lifting demand, not future "what ifs."

What is Yuantai's experience with both designs?

Engineering Approach: Both frames undergo FEA structural analysis—verifying stress distribution, deflection (≤L/800 for A-Frame, ≤L/1000 for L-Frame), and overall stability. Every design meets GB/T 14405-2011 with optional FEM certification.

Recent Installations:

  • A-Frame – Automotive Parts Plant: 10-ton A-Frame crane installed in a Guangdong factory—handles 8-12 ton die changes daily, 2 shifts, 5 years of reliable operation.
  • L-Frame – Steel Service Center: 25-ton L-Frame crane in Hebei—lifts steel coils 18 hours/day, 6 days/week—98% uptime over 4 years.
  • Export Project – Africa: 16-ton L-Frame gantry delivered to an automotive workshop with 15m span—custom designed with Q345B steel and anti-corrosion coating for tropical climate.

Capability: Yuantai offers both A-Frame and L-Frame from 1 to 32 tons, spans up to 35m, with options for rail-mounted or rubber-tyred mobility, VFD control, and radio remote.

What is your final advice for buyers?

Your Situation

Choose

Daily lift under 15 tons, tight space

A-Frame

Daily lift over 20 tons, large facility

L-Frame

Budget-sensitive workshop

A-Frame

Heavy continuous operation (24/7)

L-Frame

Limited floor space

A-Frame

Need adjustable height/width

L-Frame

Yuantai Advice: Capacity is the main decider—over 20 tons means L-Frame. Under 15 tons with moderate use means A-Frame. Between 15-20 tons? Consider your frequency and space—A-Frame works for occasional use, L-Frame for continuous heavy cycles.

Need help? Send your daily lift weight, shift schedule, and floor plan—we will recommend the right leg frame design.

Underhung vs. Top-Running Semi Gantry Crane: Selecting the Optimal Configuration

When choosing between an underhung and a top-running semi gantry crane, understanding their differences and how each configuration aligns with your specific operational needs is crucial. Here's a detailed comparison to help guide your decision:

top running semi gantry crane

top running semi gantry crane 

Underhung semi gantry crane

Underhung semi gantry crane

Underhung vs. Top-Running Semi Gantry – Which Mounting Style Works for You?

A practical guide to choosing between underhung and top-running semi gantry cranes

What's the basic difference between underhung and top-running?

The rail position tells the whole story. Underhung has rails mounted above, with the crane hanging underneath—like a curtain rod. Top-running has rails on top, with the crane sitting on them—like train tracks.

  • Underhung: Wheels run on overhead rails. Crane hangs below. Frees up floor space. Gives you more hook height.
  • Top-Running: Wheels run on top of rails mounted on columns or supports. Simpler structure. Easier to install.

Yuantai Experience: We see about 40% of buyers choose underhung for tight workshops, 60% go top-running for new builds and standard factories. The decision usually comes down to building structure and how much floor space you can spare.

Underhung – what's good and what's not?

The Upside: Floor stays clear—no legs or floor rails in the way. You get about 300-500mm more hook height compared to top-running, which matters when you're stacking high or working with tall equipment. Works great in older buildings with strong overhead steelwork.

The Downside: Your building has to be strong enough to hold the crane—roof steel or overhead beams need to take the load. Installation takes longer, and you'll need precision alignment. Costs run ¥150K-250K for a typical 10-ton setup.

Yuantai Experience: We did an underhung installation in a Shanghai warehouse with 6.5m ceiling height. The client got an extra 400mm of hook height compared to their old top-running—made all the difference for stacking pallets five high.

Top-running – what's good and what's not?

The Upside: Solid and simple. The crane sits on top of rails mounted on columns or support legs. Installation is faster—no special overhead structure needed, just run the columns and bolt everything in place. Maintenance is easier too since everything is at eye level or reachable. Costs around ¥120K-200K for a 10-ton unit.

The Downside: Those columns or support legs take up floor space—could block traffic flow or storage. Hook height is also lower by a few hundred millimeters because the rail system sits above the crane.

Yuantai Experience: Top-running is the go-to for new facilities. We recently installed a 16-ton top-running semi gantry in a Ningbo factory—they had open floor space and wanted something reliable and easy to maintain. Installed in 18 days, no building modifications needed.

How do they compare head to head?

Factor

Underhung

Top-Running

Floor Space

Frees up floor—rails above

Takes floor space—columns needed

Hook Height

300-500mm higher

Lower by 300-500mm

Installation Complexity

More complex—overhead work

Simpler—ground-level work

Building Requirements

Strong overhead structure

Columns or support legs

Cost (10T)

¥150K-250K

¥120K-200K

Maintenance

Top rail access harder

Easier—everything reachable

How do I choose between them?

Three things to check:

  • What's above you? If you have strong overhead steel (roof trusses, overhead crane beams), underhung is worth considering. If you have only walls and floor, top-running is your only practical option.
  • How much floor space can you spare? If every square meter counts—production lines, storage racks, forklift paths—underhung saves you room. If you've got open space, top-running works fine.
  • What's your timeline? Need it running fast? Top-running installs faster—no overhead structural mods, no working at height. Underhung takes longer because you're working with roof steel and precise alignment.

Real mistake we see: A factory bought underhung because they wanted the floor space, but their roof structure wasn't strong enough. They spent an extra ¥40K reinforcing the steelwork before installation could even start. Check your building first.

What's Yuantai's experience with both types?

Underhung Projects: We've done underhung semi gantries for food processing plants and cold storage warehouses where floor space is tight and they need maximum hook height for stacking. One cold storage client got an extra 500mm of lift—meant two more pallet levels per stack.

Top-Running Projects: Top-running is our bread and butter. We've installed hundreds in automotive factories, steel warehouses, and general manufacturing. A recent project in Guangdong: 10-ton top-running semi gantry, 20m span, installed in 16 days, running 3 shifts, no issues after 2 years.

Our Take: Both designs are reliable if built right. We use Q355B steel for critical components, run FEA analysis on every design, and pressure-test every weld. The mounting style doesn't change the quality—it just changes how the crane fits your building.

So which one should I actually buy?

Your Situation

Choose

Limited floor space, need max hook height

Underhung

Open floor space, want simple installation

Top-Running

Strong roof steel already in place

Underhung

Building roof can't take extra load

Top-Running

Tight budget, need it fast

Top-Running

High stacking or tall equipment

Underhung

Final word from us: If your building has the overhead structure, underhung gives you more usable space and height. If you're building new or don't have overhead steel, top-running is simpler, cheaper, and faster. Send us your building photos and floor plan—we'll tell you which one fits without the sales fluff.

Mobile Gantry vs. Rail Mounted Gantry Crane

A frame single girder gantry crane has the two types, mobile single girder gantry crane / portable single girder gantry crane and fixed single girder gantry crane for indoor or outdoor applications:

Roller-Travelling vs. Rail-Travelling Single Girder Gantry Cranes

Technical background and selection guide for procurement teams

Two configurations – what's the technical background?

The travelling mechanism defines the design philosophy:

  • Roller-Travelling (up to 10T): Steel wheels or polyurethane rollers. No rails, no foundation. Hand-pushed across flat floors. A mobile lifting tool—you bring it to the load.
  • Rail-Travelling (up to 20T): Flanged wheels on fixed steel rails. Heavy structure, electric travel motor. Permanent infrastructure—the load comes to the crane.

Key engineering difference: Roller design must be lightweight enough to move by hand but stiff enough for lifting. Rail design is heavy, anchored, and built for continuous travel.

Roller-travelling – design background

Structure: Single beam (I-beam or box), L or A-frame legs, casters or steel rollers. Q235B steel. Deflection: L/400 to L/600. Safety factor: 3:1. Manual chain hoist or small electric hoist.

Travelling: Rollers 150-250mm diameter. Pushing force: 20-30kg on smooth concrete. Polyurethane optional—reduces floor wear.

Fits: Temporary sites, maintenance bays, multi-station workshops, low-ceiling buildings. No rails, no foundation.

Yuantai experience: 500+ units delivered. 5-ton, 12m span, 6m height is most common. Lead time: 10-15 days. Cost: ¥35K-75K.

Rail-travelling – design background

Structure: Box section girder with stiffeners, A or L-frame legs, flanged wheels on fixed rails. Q355B steel. Deflection: L/800 to L/1000. Safety factor: 5:1. Electric hoist (2-8 m/min), electric travel (10-30 m/min).

Rail & foundation: P38 for 10T, P43 for 16T, P50 for 20T. Wheel loads: 50-80 kN. Ground bearing: 80-100 kPa minimum. Installation: 3-6 weeks.

Fits: Permanent production lines, steel service centers, precast yards, large warehouses. Fixed path—organize material flow around the crane.

Yuantai experience: 800+ units installed. Most common: 16-ton, 20m span, 8m height. Lead time: 35-50 days. Cost: ¥140K-250K installed.

Technical comparison

Parameter

Roller

Rail

Steel Grade

Q235B (235 MPa)

Q355B (345 MPa)

Deflection

L/400-L/600

L/800-L/1000

Safety Factor

3:1

5:1

Design Life

100-200K cycles

500K-1M cycles

Travel Power

Manual (20-30kg push)

Electric (2.2-5.5 kW)

Installation

1 day

3-6 weeks

Cost (5-10T)

¥35K-75K

¥140K-250K

Lead Time

10-15 days

35-50 days

Selection framework – what drives the decision

Four questions:

  • Daily cycle count? Under 10 → roller. Over 20 → rail. At 15, run the labor math.
  • Project duration? Under 2 years → roller. Permanent → rail.
  • Future load growth? At 5T today, 10T in 2 years → skip roller, go rail now.
  • Floor condition? Smooth concrete → roller works. Uneven/outdoor → rail only.

Cost reality: Rail unit handles double the capacity, lasts twice as long, costs half per ton moved. If you have volume, rail wins. If you need flexibility, roller wins. Don't confuse the two.

Common mistake: Buying roller for a permanent facility—saving ¥30K upfront, losing ¥150K in labor and downtime over 5 years. Or buying rail for a job shop—wasting capital on infrastructure you don't need.

Yuantai's experience with both

Roller units: 500+ shipped globally. Standard: 5-ton, 12m span, 6m height, chain hoist, polyurethane rollers. FEA-validated. Lead time: 10-15 days.

Rail units: 800+ installed. Standard: 16-ton, 20m span, 8m height, VFD travel, radio remote, P43 rail. GB/T 14405-2011 or FEM certified. Lead time: 35-50 days.

Our observation: Roller-travelling is the right tool for job shops and multi-station facilities. Rail-travelling is the backbone of production lines. The wrong choice costs more than the right choice—every time.

Final decision guide

Operational Profile

Choose

Multi-station, <10 lifts/day, tight budget

Roller-travelling

Fixed line, >20 lifts/day, continuous

Rail-travelling

Project site, <2 years, frequent moves

Roller-travelling

Permanent facility, growing to 15-20T

Rail-travelling

Indoor smooth concrete, mixed use

Roller with electric hoist

Outdoor yard, heavy daily loads

Rail-travelling

Need to decide? Send us your daily lift log, floor plan, and project timeline. We'll spec the right single girder configuration based on 30 years of real installation data—no guesswork.

Single Girder Gantry Crane: Indoor Design vs. Outdoor Design

Yuantai indoor low headroom – no cantilever

When you're working under a low roof—say under 6 meters—every centimeter of height matters. Ductwork, lights, fire sprinklers all eat into your clearance. We've been there.

Our solution is simple: single girder, no cantilever, and a compact hoist with the motor mounted sideways. That setup gets the hook as high as possible. In a 5.5m building, we can give you 3.8-4m of actual hook height. Some of our competitors won't tell you that until after you've signed the PO.

We've done over 100 of these. Typical job: 5-ton, 10m span, about 4.2m hook height. Runs about ¥80K-130K. Takes us 25-30 days from our Henan shop. Q355B steel, no frills, just works.

Yuantai outdoor single girder – full span

Outdoor is a different animal. Wind, rain, sun, uneven ground—everything tries to kill your crane. We build them tougher.

Box girder with internal stiffeners. IP55 motors. Sealed electricals. Coating is 200-300 microns of epoxy and polyurethane—or hot-dip galvanized if you're near the coast. We design for wind per GB 50009-2012. It'll work in Force 6 winds no problem. In a storm, you tie it down or use the wind brakes.

We've installed over 250 of these. The one we do most: 16-ton, 20m span, 8m hook height. Single or double cantilever depending on your yard layout. Cost: ¥160K-280K. Lead time: 45-55 days.

What drives the decision – from our job files

Headroom: Under 6m? Go low-headroom no-cantilever. Over 8m? Standard indoor works fine. Outdoor? Height isn't your problem.

Reach: Confined indoor space? No cantilever. One-sided loading dock? Single cantilever. Outdoor yard with storage on both sides? Double cantilever.

Corrosion: Indoor but humid or chemical? We'll spec extra coating. Outdoor? Anti-corrosion is mandatory. Coastal? Go galvanized—rust will eat anything else.

Floor condition: Smooth concrete indoor? Rollers or rails. Outdoor uneven ground? Rails only—rollers won't track straight and the wheels will wear out fast.

Three mistakes we see all the time:

  • Putting a standard indoor crane in a 5.2m building. You lose 700mm of hook height. Can't reach the top shelf. Customer calls us angry—but we didn't spec it.
  • Specifying outdoor coating for an indoor crane. Wasted ¥30K. Warehouse is dry. Shop primer would have lasted 20 years.
  • Using an indoor crane outdoors. Saves ¥50K upfront. 18 months later, corrosion kills the travel motor bearings. ¥35K repair. They learn the hard way.

Yuantai indoor vs. outdoor – quick spec sheet

Parameter

Yuantai Indoor

Yuantai Outdoor

Clear Height

4.5-6.5m

8-15m+

Hook Height

3.5-5.5m

6-12m

Cantilever

None

Single/Double

Hoist

Yuantai compact

Yuantai standard

Motor IP

IP44-54

IP55-65

Coating

80-120μm

200-300μm

Wind Design

N/A

GB 50009-2012

Cost (5-16T)

¥80K-160K

¥160K-300K

Lead Time

25-35 days

45-60 days

How we actually engineer these at Yuantai

Indoor: We measure your building first—we don't guess. Then we design the crane to fit. We use Q355B steel so we can make the girder shallower. Our compact hoist has the motor beside the drum instead of above it—that's how we save height. We've squeezed 3.2m of hook height into a 4.5m building before. It wasn't easy, but we did it.

Outdoor: We look at your wind load and your ground first. Then we spec the girder, the rail, and the coating. Box girder with stiffeners—stiffer and lighter than an I-beam. We add 30% margin to the wheel load calculation because ground is never perfectly level. Coating depends on where you are—standard epoxy for inland, galvanized for coastal. It's not one-size-fits-all.

What we won't do: We won't sell you a crane that doesn't fit your site. We've turned down orders because the building was too low or the ground was too soft. Saves us warranty headaches and saves you money in the long run.

Quality check: Every crane gets FEA-validated before we cut steel. Critical welds are UT-tested. We load-test every hoist to 125% of rated capacity before it leaves our ISO 9001 shop in Henan. We've shipped to 50+ countries and have over 3,000 customers. That's not a brag—it's just what happens when you build cranes that actually work.

Typical Capacities of Single Girder Gantry Cranes

Single Girder Gantry Cranes are available in a variety of capacities to cater to different material handling needs. Here's a detailed breakdown of the typical lifting capacities and their common applications:

3-ton single girder – what's it actually good for?

This is our entry-level gantry. Light, simple, gets the job done in tight spaces.

Who buys it: Small workshops, maintenance bays, assembly lines handling parts and components. You're not moving steel beams or heavy machinery—just stuff under 3 tons.

What it costs: ¥40K-70K depending on span and height. Lead time: 15-20 days.

Yuantai note: We've sold hundreds of these to auto repair shops and small fabrication houses. One customer in Guangzhou uses a 3-ton unit to pull engines and swap transmissions—6 years running, no complaints. It's not fancy, but it works.

5-ton single girder – the sweet spot

This is our most popular size. 5 tons is the Goldilocks zone—not too light, not too heavy. It handles 80% of what most factories actually lift.

Who buys it: Warehouses, fabrication shops, construction sites. Moves steel, machinery, components. If you're lifting moderate loads regularly, this is the one.

What it costs: ¥65K-110K. Most common spec: 5-ton, 12m span, 6m height. Lead time: 20-25 days.

Yuantai note: We install more 5-ton units than any other size. It's versatile enough for most jobs, affordable enough to fit most budgets. One precast yard uses a 5-ton for moving mold sets daily—8 years, still going. Just keep up with the wire rope inspections and it'll last.

10-ton single girder – when things get heavy

This is where single girder starts pushing its limits. 10 tons is the practical upper end for most single girder designs without going double girder.

Who buys it: Manufacturing plants, industrial operations, construction sites handling substantial materials and equipment. If your daily lift is in the 8-10 ton range, this is your crane.

What it costs: ¥120K-180K. Typical spec: 10-ton, 16m span, 7m height. Lead time: 30-35 days.

Yuantai note: At 10 tons, we start getting serious about the girder design. Box section, stiffened, Q355B steel. Deflection under L/800. We've installed these in steel service centers and heavy fabrication shops. One customer in Jiangsu runs a 10-ton unit 10 hours a day, 6 days a week—we've only replaced the wire rope once in 5 years.

15-ton single girder – pushing the limit

15 tons is the practical maximum for a single girder design without going to double girder. You're right at the edge of what the single beam can handle efficiently.

Who buys it: Heavy manufacturing, large warehouses, construction sites that lift oversized equipment. If you're consistently lifting 12-14 tons, this is your minimum.

What it costs: ¥160K-220K. Typical spec: 15-ton, 18m span, 8m height. Lead time: 35-45 days.

Yuantai note: We don't recommend 15-ton single girder for continuous heavy use. If you're running 3 shifts and lifting near capacity every day, honestly you should be looking at double girder. But if it's intermittent—5-10 lifts per day—single girder works. We've done 15-ton units for precast yards and heavy equipment repair shops. They hold up fine if you don't abuse them. Just don't push it to 16 tons—that's where you start breaking things.

How to actually choose the right capacity – from real jobs

Here's the thing—most buyers overspec or underspec. Both cost you money. Here's what we've learned from 20+ years of installations:

Four things we check before quoting:

  • What's your heaviest daily lift? Not your heaviest ever—your heaviest regular lift. If you lift 8 tons once a month and 4 tons daily, spec for 5 tons. Don't pay for capacity you use once a year.
  • How often? Under 10 lifts per day? Single girder works. Over 20 lifts per day? Double girder starts making sense.
  • Any shock loads? Dropping loads, swinging, sudden stops? Add 20-25% to your static weight. A 10-ton static load becomes 12.5 tons dynamic. We've seen people ignore this and wonder why the girder cracks.
  • What's your 3-year plan? Growing to 15 tons in 2 years? Buy the 15-ton now. Upgrading later costs 20-30% more than doing it right the first time.

The mistake we see most: Workshop buys a 10-ton crane because "we might need it someday." They lift 3 tons daily. They paid 60% more than they needed to. Another shop buys a 5-ton crane, grows to 8-ton lifts in 2 years, and has to buy a second crane. Wasted money both ways.

Our rule of thumb: Spec for your 80th percentile load—the heaviest thing you lift regularly, not the heaviest thing you've ever lifted. Add 25% for growth and dynamics. That's your number.

Capacity

Best For

Typical Cost

Yuantai Lead Time

3-ton

Small workshops, maintenance, assembly

¥40K-70K

15-20 days

5-ton

Warehouses, fabrication, general industry

¥65K-110K

20-25 days

10-ton

Manufacturing, heavy fabrication

¥120K-180K

30-35 days

15-ton

Heavy industry, precast, equipment repair

¥160K-220K

35-45 days

Still not sure? Send us your daily lift log—not your guess, your actual numbers. We'll run the numbers and tell you exactly which capacity makes sense. No upsell, no fluff. Just straight advice from engineers who've built thousands of these. Contact Bella Liang, Yuantai Cranes. WhatsApp: +86 151 3871 1597.

 

Gantry hoist

For various types of single girder gantry cranes, there are various types of gantry hoists available to meet industrial applications.

Where Single Girder Gantry Cranes Actually Get Used

Industrial applications from Yuantai's project files—no fluff, just what works

When do you choose a single girder gantry over an overhead crane?

We get asked this all the time. The short answer: when you don't have a building to hang the crane from, or when you need to move the crane between sites.

Here's the reality—single girder gantry cranes handle up to 50 tons and spans up to 35m. But that's not why people buy them. They buy them because:

  • The workshop roof can't take the wheel loads of an overhead crane. We see this in older buildings all the time.
  • You're working outdoors and don't want to build a structure just for the crane.
  • You need to lift things outside the crane's span—cantilever reaches where overhead cranes can't.
  • You're moving between job sites. Finish a project, load the crane on a truck, move to the next one.

Yuantai experience: We've supplied single girder gantries to steel yards, precast concrete plants, construction sites, freight yards, ports, power plants, and railway stations. If you're moving heavy stuff outdoors or in buildings that can't support an overhead crane, this is your machine.

Monorail gantry – assembly lines and precision work

Monorail gantries are a specific flavor of single girder—designed for assembly line work where precision matters more than brute force.

What they're good at:

  • Streamlined assembly: The hoist runs on a single rail with precise positioning. If you're putting together engines, gearboxes, or anything that needs exact alignment, this matters.
  • Cutting handling time: Parts move directly to workstations without detours. Faster cycles, better throughput.
  • Safety: We can add collision avoidance, overload protection, and ergonomic controls. Less operator fatigue, fewer accidents.

Yuantai install: We put a monorail gantry in an automotive parts plant last year. They were moving engine blocks between machining stations—8-hour shifts, 5 days a week. The crane cut their handling time by 30% and the operators stopped complaining about back strain. Simple upgrade, big impact.

Semi-gantry – when you're short on space

Semi-gantry cranes are the space-savers. One leg on the floor, the other mounted to a wall or column. They don't need floor space on both sides—just one side.

Why people choose them:

  • Space optimization: Straddles the workspace with one side underhung and the other on top of runway beams. Makes the most of limited headroom.
  • Versatile in tight spots: Works in irregularly shaped areas where a full gantry wouldn't fit. Think narrow aisles, cramped workshops, or spaces blocked by existing equipment.
  • Quick install: Fewer rails to lay, less foundation work. We've had semi-gantries up and running in a week.

Yuantai install: A precast yard in Hebei had a 6m clearance on one side because of an overhead conveyor. Couldn't put a full gantry there. We installed a semi-gantry with the wall side mounted on the building column. Four years later, still running 10 hours a day, no issues.

Cost-effective solutions for small and medium enterprises

Let's be honest—most SMEs don't have the budget for a 50-ton double girder crane. That's where single girder gantries come in.

Why SMEs choose them:

  • Affordable investment: A 5-ton single girder gantry runs about ¥65K-110K. Compare that to a double girder overhead crane—you're looking at 2-3x the cost.
  • Versatile: One crane handles loading, unloading, moving between stations, outdoor work. You don't need multiple machines.
  • Lower operating costs: Lighter structure = less energy to move. Fewer components = lower maintenance. We see annual maintenance costs under ¥5K for most single girder gantries.

Yuantai experience: We've supplied single girder gantries to hundreds of SMEs across China. One fabrication shop in Guangdong started with a 5-ton unit 8 years ago—they're still using it today while running 3 shifts. Paid for itself in the first 18 months.

Automotive industry – assembly lines and component handling

The automotive industry runs on precision and speed. Single girder gantries fit that world better than you'd think.

What they do:

  • Precise component handling: Engines, transmissions, chassis parts—all need to be positioned accurately. Single girder gantries with VFD controls give you millimeter precision.
  • Efficient movement: Parts move from storage to assembly line to testing without delays. We've seen production cycles cut by 25% just by adding a gantry crane.
  • Worker safety: Overload protection, collision avoidance, emergency stops—we build all of that in. Less strain on workers, fewer workplace injuries.

Yuantai install: We installed a 10-ton single girder gantry in a tier-1 automotive supplier's plant in Zhejiang. They use it to move die sets between presses. 5 years, 6 days a week, 16 hours a day. Still within deflection spec.

Warehouses and logistics – moving inventory efficiently

Warehouses are about one thing: moving stuff from point A to point B as fast as possible. Single girder gantries help do exactly that.

Key benefits:

  • Pallet handling: Load pallets onto trucks, move them to storage racks, pull them for orders. Smooth and fast.
  • Space optimization: Compact footprint means you can use more of your warehouse for storage, not aisles for cranes.
  • Inventory accuracy: Precise handling reduces product damage. Less damage = better inventory counts = fewer write-offs.

Yuantai experience: We've installed single girder gantries in food warehouses, cold storage, and general logistics centers. One cold storage facility in Shanghai—5-ton gantry, 12m span, operates at -18°C. We used low-temp grease on all bearings and IP65 motors. 3 years, zero cold-related failures.

Construction sites – heavy loads, rough conditions

Construction sites are tough on equipment. Dust, mud, weather, rough handling—stuff breaks. Single girder gantries hold up better than most because they're simple.

What they handle:

  • Heavy loads: Steel beams, concrete blocks, construction machinery. We've supplied 15-ton and 20-ton units to bridge construction projects.
  • On-site mobility: Portable gantries get moved between job sites. Rail-mounted units get repositioned as the project progresses. Flexibility matters on a construction site.
  • Time and cost savings: Faster lifting = faster construction. We've had contractors tell us a gantry crane cut their material handling time by half.

Yuantai install: A 16-ton single girder gantry on a bridge project in Guangdong—moved rebar and precast segments for 18 months. After the bridge was done, they disassembled it, shipped it 500km, and rebuilt it for the next job. That's what single girder gantries are built for.

Contact Yuantai Cranes: Send Us an Inquiry to Get Custom Single Girder Gantry Crane Design and Price

How to Buy Single Girder Gantry Crane

When considering to buy single girder gantry crane, the following things should be taken into consideration:

  • Overall consideration of Industrial Single girder gantry crane: When buying single girder gantry cranes, the overall consideration of industrial single girder gantry cranes is necessary including the application scope, working frequency, utilization, rated capacity, crane traveling span, lifting height and other factors.
  • Purchase plan of Single girder gantry crane: The complete Purchase Plan of the needed Single girder gantry crane should be well understand, which including the following procedures: General Solution, Contract & Technical Agreement, Detailed Solution, Crane Manufacturing, Crane Delivery, On site acceptance, On-site Installation, On-site Training, Quality Guarantee, Check and Maintenance, etc.
  • Confirmation of Single girder gantry cranes specifications: After working out the buying plan of the single girder gantry crane, the crane buyers have to confirm the basic specifications of the single girder gantry crane with the crane manufacturer and supplier such as, the maximum lifting capacity, gantry,lifting height, the longest traveling distance, way of Single girder gantry crane operation , and the working frequency/working hours of Single girder gantry crane, etc.
    After confirmation of the technical parameters of the needed Single girder gantry crane, a suitable Single girder gantry crane solution will provided to Single girder gantry crane purchaser.
  • Single girder gantry crane services affects Single girder gantry crane buying: Complete single girder gantry crane services including pee-sale services and after-sale services including future spare parts supplying should be discussed, which will free you from troubles all in once therefore the single girder gantry crane services should be confirmed before buying a Single girder gantry crane. One-stop crane services and turnkey crane projects services are provided which will save your time and energy and lower your crane cost eventually.

Get Your Customized Single Girder Gantry Crane System Solutions

To buy a single girder gantry crane,the gantry crane specifications should be well confirmed with the crane manufacturer, including crane capacity, lifting height, span length, mechanism operating speed, crane duty working class, and total weight and wheel load of single girder gantry crane , etc.

On buying single girder gantry cranes, the following information of the single girder gantry cranes are needed to get specific single girder gantry crane solution efficiently and accurately:

Single girder gantry crane

  • Types of single girder gantry cranes: Full gantry or semi-gantry ? Single girder or double girder gantry? Truss gantry girder design or box girder design ? Fixed or Movable single girder gantry crane?
  • Lifting capacity of single girder gantry crane : Ultimate load lifting capacity= ____tons.
  • Span of single girder gantry crane : distance between the railway center = ____ meters.
  • Cantilever of single girder gantry crane : Double cantilever? Single cantilever Or with no cantilever?
  • Lifting height of single girder gantry crane : height of lifting from the ground to the lift center (Hook) = ____ meters.
  • Use/ application of single girder gantry crane : ____________________________________
  • Control methods of single girder gantry crane : Remote control / Cabin control /Panel control?
  • Frequency : ____.
  • Voltages : ____.

In order to give you best single girder gantry crane solution and specific single girder gantry crane price efficiently and accurately, please send your Single girder gantry crane inquiry with the above parameters and specifications. Reply will be given within 24 working hours.

Frequently Asked Questions about Single Girder Gantry Cranes

Comprehensive technical guide to single girder gantry crane selection, safety, and maintenance

What is the maximum weight capacity of a single girder gantry crane?

The maximum weight capacity of a single girder gantry crane can vary based on its design and intended use. Generally, single girder gantry cranes are available with lifting capacities ranging from 1 ton to 20 tons or more. For specific applications requiring precise capacities beyond this range, customized solutions can be engineered. The exact maximum weight capacity should be selected based on the needs of your operation and the crane's specifications.

Technical Specifications & Data:

  • Standard Capacity Range: 1 ton – 20 tons (with 5-ton, 10-ton, and 16-ton being the most common configurations)
  • Custom Capacity Options: Up to 30 tons available with reinforced girder design and heavy-duty end trucks
  • Span Range: Typically 5m – 30m (standard spans: 10m, 15m, 20m, 25m)
  • Lifting Height: 3m – 12m (standard: 6m or 9m; customizable for higher hook heights)
  • Duty Classification: A3 (light duty), A4 (medium duty), A5 (heavy duty) per FEM/ISO standards
  • Lifting Speed: 2m/min – 8m/min (variable frequency control available for precision lifting)
  • Cross Travel Speed: 10m/min – 30m/min (crane travel along the runway)
  • Trolley Travel Speed: 10m/min – 20m/min (hoist movement along the girder)
  • Power Supply: 380V/50Hz/3-phase (or customized to 220V, 415V, 440V, 460V per regional standards)
  • Control Mode: Pendant control (standard), radio remote control (optional), or cabin control (optional)
  • Work Environment Temperature: -20°C to +40°C (extreme temperature options available for -40°C or +60°C)

Selection Guidelines: For operations requiring lifting below 10 tons with spans under 20m, a standard single girder configuration is typically sufficient. For capacities between 10-20 tons, consult the manufacturer's load chart to verify girder deflection (typically limited to L/800 or L/1000 of span length) and wheel load distribution.

How do I choose the right single girder gantry crane for my application?

Choosing the right single girder gantry crane involves considering several key factors:

  • Weight Requirements: Assess the maximum weight you need to lift to ensure the crane's capacity meets your needs.
  • Space and Headroom: Evaluate the available space and headroom in your facility. This will influence the crane's design and configuration.
  • Configuration Type: Decide between underhung, top-running, or semi-gantry configurations based on your operational needs and space constraints.
  • Customization Needs: Consider any additional features or customizations that might be required for your specific application.
  • Expert Consultation: Consult with a qualified engineer or crane specialist to get tailored advice and ensure the crane is appropriately suited for your needs.

Technical Selection Data:

Configuration Comparison:

  • Top-Running Gantry: Requires 300-500mm clearance above runway; best for outdoor yards and large workshops; maximum span up to 30m
  • Underhung Gantry: Requires only 150-250mm headroom; ideal for low-ceiling facilities (clear height 4-8m); spans typically 5-20m
  • Semi-Gantry: One side runs on floor rail, the other on elevated runway; suitable for facilities with limited runway support on one side

Wheel Rail Selection:

  • For capacities ≤ 5 tons: P18 or P24 steel rail (or 43kg/m rail for heavy-duty cycles)
  • For capacities 5-10 tons: P38 or P43 rail (50kg/m recommended for intensive use)
  • For capacities 10-20 tons: P43 or P50 rail with reinforced foundation

Girder Design Specifications:

  • Box girder construction for spans > 15m to minimize deflection
  • I-beam or welded plate girder for spans ≤ 15m (more economical)
  • Girder height-to-span ratio: typically 1:15 to 1:20 for optimal stiffness
  • Maximum deflection: L/700 for A3 duty, L/800 for A4 duty, L/1000 for A5 duty

Hoist Type Selection:

  • Wire rope hoist: Best for heavy loads (5-20 tons), higher hook heights, and frequent use
  • Chain hoist: Suitable for light loads (1-5 tons), lower cost, and intermittent operation
  • Explosion-proof hoist: Required for hazardous environments (ATEX certified available)

Buffer Stop & Limit Switch Specifications:

  • Rubber or polyurethane buffers for low-speed applications (travel speed ≤ 20m/min)
  • Hydraulic or spring buffers for high-speed applications (travel speed ≥ 30m/min)
  • Overwinding protection with dual limit switches (mechanical + electronic)

Practical Sizing Formula: Required span = (workshop width) - (2 × wall clearance). Recommended wall clearance: 300-500mm each side for safe operation and maintenance access.

What safety measures should I implement when using a single girder gantry crane?

Implementing effective safety measures is crucial for the safe operation of a single girder gantry crane:

  • Operator Training: Ensure that all operators are properly trained and certified to handle the crane safely.
  • Safety Protocols: Develop and enforce safety protocols and procedures, including load limits, pre-operation checks, and emergency responses.
  • Regular Inspections: Conduct regular inspections and maintenance to identify and address potential safety hazards.
  • Safety Features: Equip the crane with safety features such as limit switches, overload protection, and emergency stop buttons.
  • Fall Protection: Implement fall protection measures for any personnel working at heights around the crane.
  • Ongoing Education: Keep operators updated on the latest safety practices and industry regulations.

Technical Safety Specifications & Compliance:

Overload Protection:

  • Electronic load limiter with 90% pre-alarm and 110% cut-off (mandatory per EN 13000/ASME B30.2)
  • Accuracy: ±3% of full scale for electronic systems; ±5% for mechanical load limiters

Travel Limit Switches:

  • Bridge travel: Dual mechanical limit switches at both ends of runway (actuation distance: 200-500mm from buffer stops)
  • Trolley travel: Limit switches on both ends of the girder with 100-300mm buffer zone
  • Hoist upper limit: Required with 50-100mm safety distance below the drum flange
  • Hoist lower limit: 2-3 wraps of wire rope remain on drum at lowest hook position

Emergency Stop Systems:

  • Emergency stop button on all pendant control stations (red mushroom-head, twist-to-release type)
  • Additional emergency stop on radio remote control (with 30m minimum operating range)
  • Power-off braking: All motions stop automatically within 0.5-1.0 seconds of emergency actuation

Warning & Notification Devices:

  • Audible alarm: Minimum 100 dB at 1m distance (required when travel speed > 20m/min)
  • Strobe light: Amber or red, 360° visibility, mounted on the girder or end trucks
  • Load display: Digital indicator showing actual lifted weight (optional but recommended for > 10T capacity)

Structural Safety Factors (per FEM/ISO standards):

  • Girder steel: Minimum yield strength of 345 MPa (S355JR or equivalent)
  • Safety factor for wire rope: Minimum 5:1 (FEM) or 7:1 (ASME) based on breaking strength
  • Safety factor for structural components: Minimum 3:1 against yield stress

Inspection Frequencies (per OSHA 1910.179 ):

  • Daily pre-shift visual inspection: Operator responsibility (10-15 minutes)
  • Monthly inspection: Qualified person (visual + operational check, 1-2 hours)
  • Annual comprehensive inspection: Certified inspector (complete structural + mechanical + electrical evaluation)
  • Load test: 125% of rated capacity every 5 years or after major repairs

What maintenance is required for single girder gantry cranes, and how often?

Maintenance is essential to ensure the longevity and optimal performance of a single girder gantry crane. Typical maintenance requirements include:

  • Scheduled Inspections: Regular inspections to identify wear and tear, as well as any potential issues.
  • Preventative Maintenance: Tasks such as lubricating moving parts, checking electrical systems, and inspecting structural components.
  • Qualified Technicians: Engage with qualified technicians or crane service providers for maintenance and repairs.
  • Spare Parts: Maintain an inventory of essential spare parts to minimize downtime.
  • Documentation: Keep detailed records of all maintenance activities, repairs, and inspections.
  • Emergency Response: Have a plan for addressing unexpected breakdowns or emergencies.

The frequency of maintenance tasks can depend on factors like the crane's usage intensity and environmental conditions. Establish a maintenance schedule based on these factors and the manufacturer's guidelines.

What are the key differences between a single girder and a double girder gantry crane?

The main differences between single girder and double girder gantry cranes are:

  • Girder Configuration: Single girder cranes have one main beam, whereas double girder cranes have two parallel main beams.
  • Lifting Capacity: Double girder cranes typically have a higher lifting capacity and can handle heavier loads compared to single girder cranes.
  • Height and Hook Lift: Double girder cranes offer greater height and hook lift due to their design, providing more clearance and lifting height.
  • Cost: Single girder cranes are generally more cost-effective than double girder cranes, making them a more budget-friendly option for lighter applications.
  • Space Requirements: Single girder cranes are more space-efficient and are often better suited for facilities with limited vertical space.

The choice between single and double girder gantry cranes will depend on your specific lifting requirements, available space, and budget. Double girder cranes are ideal for heavy-duty applications with greater spans and heights, while single girder cranes are suitable for lighter loads and more confined spaces.

Detailed Technical Comparison Data:

Parameter

Single Girder Gantry

Double Girder Gantry

Capacity Range

1 – 20 tons

10 – 100+ tons

Span Range

5m – 30m

10m – 50m+

Max Hook Height

6m – 12m

10m – 30m+

Girder Quantity

1 main beam

2 parallel main beams

Girder Cross-section

I-beam or single box

Double box (truss or solid)

Hoist Position

Under the girder

Between the two girders (on trolley)

Minimum Headroom Required

~500mm less than double girder

Higher clearance needed

Typical Girder Weight

2 – 8 tons

8 – 30+ tons

Cost Factor

1.0x (baseline)

1.5x – 2.5x higher

Girder Deflection (L/800)

Achievable up to 20 tons

Maintains stiffness at high loads

Typical End Truck Wheel Base

2.5m – 5m

4m – 8m

Number of Wheels

4 (2 per end truck)

4-8 (2-4 per end truck)

Max Wheel Load

~50 kN per wheel

~100-200 kN per wheel

Duty Cycle Suitability

A3-A5 (light to heavy intermittent)

A5-A7 (continuous heavy-duty)

Typical Application

Small workshops, warehouses, light fabrication

Steel mills, shipyards, heavy fabrication, container handling

Decision Matrix for Selection:

Choose Single Girder when:

  • Required capacity ≤ 20 tons
  • Span ≤ 25m
  • Budget is a primary constraint
  • Limited headroom available (building height under 8-10m)
  • Duty cycle is intermittent (less than 10 lifts per hour on average)

Choose Double Girder when:

  • Required capacity > 20 tons (or up to 10 tons with spans > 25m)
  • Maximum hook height is critical (need maximum lift clearance)
  • Continuous heavy-duty operation (20+ lifts per hour or 24/7 operation)
  • Future capacity expansion is anticipated (easier to upgrade)
  • High-speed travel is required (trolley and bridge speeds > 40m/min)

Financial Consideration: For a typical 10-ton/20m span crane, the single girder option will cost approximately 40-50% less than a comparable double girder configuration, with installation costs also reduced by 30-40% due to lighter structural requirements and simpler foundation needs.

Article by Bella ,who has been in the hoist and crane field since 2016. Bella provides overhead crane & gantry crane consultation services for clients who need a customized overhead travelling crane solution.Contact her to get free consultation.



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