Lifting Electromagnet for Handling High-Temperature Rectangular Billet, Beam Billet, and Slab Billet

Lifting Electromagnet for Handling High-Temperature Rectangular Billet, Beam Billet, and Slab Billet

The Lifting Electromagnet for High-Temperature Rectangular Billet, Beam Billet, and Slab Billet is a powerful and reliable solution designed for handling heavy materials in demanding industrial environments. This electromagnet is specifically engineered to lift and transport high-temperature billets, beams, and slabs, making it an essential tool in steel mills, foundries, and other high-temperature manufacturing processes.

Primary Applications: The lifting electromagnet is primarily used for lifting and moving rectangular billets, beam billets, and slab billets in hot rolling mills and other steel production facilities. These materials are often heated to extremely high temperatures during the manufacturing process, and the electromagnet's ability to handle such loads safely and efficiently makes it a vital piece of equipment in industrial operations. The electromagnet can also be adapted to lift round billets, profile steel, and other steel products, offering versatility across various types of steel handling tasks.

General Benefits of Lifting Electromagnets in Industrial Settings:

Lifting electromagnets offer several advantages over traditional mechanical lifting methods, especially in environments where safety, efficiency, and precision are critical. Key benefits include:

• Increased Safety: Electromagnets reduce the risk of injury or accidents caused by handling hot or heavy materials manually. They allow for secure lifting without the need for direct contact with the materials, which can be dangerous in high-temperature conditions.
• Improved Efficiency: The lifting electromagnet is designed for quick attachment and detachment, significantly reducing the time required for material handling tasks. This results in smoother production processes and less downtime.
• Energy Efficiency: The electromagnet operates with minimal energy consumption, delivering a high lifting force while keeping operating costs low. It's an effective solution for high-demand environments where energy efficiency is a priority.
• Durability and Reliability: Built to withstand harsh conditions, the electromagnet features durable materials and construction that ensure long-lasting performance, even under the extreme heat and stress of steel production.

Overall, the lifting electromagnet with magnetic overhead crane is a key asset for any industrial operation that requires the safe, efficient, and reliable handling of heavy, high-temperature materials.

Lifting Electromagnet for Handling High-Temperature Rectangular Billet, Beam Billet, and Slab Billet

Lifting Electromagnet spreader for Handling High-Temperature Rectangular Billet, Beam Billet, and Slab Billet

Technical Specifications

MW22 High-Temperature Type， Rated Voltage: DC-220V, Duty Cycle: TD-60%

MW32 High-Temperature Type， Rated Voltage: DC-220V, Duty Cycle: TD-60%

MW42 High-Temperature Type， Rated Voltage: DC-220V, Duty Cycle: TD-60%

Magnetic Circuit Design
The Lifting Electromagnet is designed with a specialized magnetic circuit to provide optimal performance in a variety of industrial environments. The unique circuit design ensures maximum lifting force in both confined and open spaces, allowing for efficient handling of heavy billets and beams. The design is carefully engineered to deliver high magnetic flux in a compact area, enhancing the electromagnet's ability to handle materials securely, even in narrow adsorption spaces.

• Optimized magnetic circuit for maximum lifting capacity
• Designed to operate efficiently in confined and narrow spaces
• Ensures secure handling of heavy billets and beams

Maximum Operating Temperature
This electromagnet is capable of operating in extreme heat conditions, with the ability to handle materials at temperatures up to 700°C. Its high-temperature resistance makes it ideal for environments such as steel mills, foundries, and other industrial settings where high heat is a constant factor. The durable materials and components used in its construction ensure consistent performance even in these demanding conditions.

• Maximum operating temperature up to 700°C
• Suitable for high-temperature industrial applications
• Designed for safe and reliable operation in extreme heat

Power Supply and Voltage
The Lifting Electromagnet operates with a specific power supply to ensure optimal performance. It is designed to work with standard industrial power supplies, and its voltage requirements are tailored for use in heavy-duty lifting applications. The electromagnet is engineered to deliver efficient lifting power with minimal energy consumption, providing cost-effective operation in high-demand settings.

• Standard industrial power supply compatibility
• Designed for efficient energy use and minimal consumption
• Voltage specifications tailored for heavy-duty applications

Dimensions and Weight
The Lifting Electromagnet is available in various sizes to suit different lifting capacities and operational needs. Its dimensions and weight are carefully engineered to ensure a balance between lifting power and ease of installation. The magnet's compact design allows it to be used in tight spaces, while its weight ensures the necessary lifting strength for heavy-duty operations. The specific dimensions and weight vary depending on the lifting capacity, ensuring suitability for a range of applications.

• Available in multiple sizes for different lifting capacities
• Compact design for use in tight spaces
• Weight optimized for heavy-duty lifting

Duty Cycle
This electromagnet features a rated duty cycle of up to 60%, an improvement over previous models, which had a 50% duty cycle. This increase allows for longer continuous operation and reduced downtime, making it ideal for high-volume and high-demand environments. The improved duty cycle ensures that the electromagnet can handle prolonged lifting tasks without overheating, enhancing operational efficiency and reducing maintenance needs.

• Rated duty cycle of 60% for extended continuous operation
• Improved from 50% to 60% for better efficiency
• Ideal for high-demand, high-volume applications with reduced downtime

Key Features

Powerful Suction Capacity
The Lifting Electromagnet is designed with a high lifting force, ensuring it can safely and securely handle heavy materials like rectangular billets, beam billets, and slab billets. This powerful suction capacity is ideal for lifting large, heavy items, reducing the need for additional mechanical lifting tools. It offers efficient and secure lifting, improving material handling in steel mills and other industrial environments.

• Strong lifting force ideal for handling heavy billets and beams
• Reduces the need for additional mechanical assistance
• Increases material handling efficiency and safety

High-Temperature Resistance
This electromagnet is specifically engineered to withstand extreme heat, making it capable of handling materials at temperatures up to 700°C. This high-temperature resistance ensures the electromagnet can perform reliably in steel production and other high-heat environments. Its durability allows it to safely lift and move hot billets, beams, and slabs without risk of failure.

• Capable of handling materials at temperatures up to 700°C
• Ensures reliable performance in high-temperature environments
• Safely lifts hot billets, beams, and slabs

Specialized Magnetic Circuit Design
The electromagnet features a specialized magnetic circuit that maximizes lifting capacity even in narrow or confined spaces. This unique design ensures high performance in areas where space is limited, making it ideal for lifting multiple billets or large materials in tight production environments.

• Optimized magnetic circuit for narrow adsorption areas
• Efficient use of space for lifting smaller or multiple billets
• Ensures high lifting force even in confined production areas

Moisture and Corrosion Resistance
Built with a sealed structure, the electromagnet is resistant to moisture and corrosion, ensuring long-term durability in harsh industrial environments. The use of high-quality manganese steel for the protective non-magnetic plates further enhances the magnet's ability to resist wear and corrosion, extending its service life.

• Sealed structure protects against moisture and corrosion
• High-quality manganese steel plates for added durability
• Ideal for use in environments with high humidity or exposure to water

Improved Coil Performance
The electromagnet's excitation coil undergoes special treatment to improve both electrical and mechanical performance. This treatment increases the coil's resistance to wear, electrical loss, and heat stress, enhancing overall efficiency. The coil's insulation material is rated at Class C, ensuring its ability to withstand high operational temperatures and extend its lifespan.

• Special treatment to enhance electrical and mechanical properties
• Improved resistance to wear, electrical loss, and heat stress
• Class C insulation material for high operational temperatures

Efficiency Improvements
With a duty cycle increased to 60%, the electromagnet delivers improved operational efficiency and reduced downtime. The higher duty cycle allows for longer continuous operation, making it well-suited for high-demand, high-volume environments. This enhancement ensures the electromagnet can handle sustained workloads without compromising performance.

• Increased duty cycle up to 60% for longer continuous operation
• Reduced downtime for more efficient material handling
• Ideal for high-demand, high-volume industrial operations

Applications

Primary Uses
The Lifting Electromagnet is primarily used for lifting and handling square billets, steel ingots, track beams, and slab billets. These materials are commonly found in steel production and other heavy-duty industrial applications. The electromagnet provides a reliable and safe method for transporting these heavy and often hot materials, ensuring smooth and efficient operations.

• Lifting square billets, steel ingots, track beams, and slab billets
• Suitable for high-temperature environments in steel production
• Ideal for moving heavy materials with ease and security

Versatility
While it excels at handling the primary materials, the Lifting Electromagnet is also versatile enough to manage round billets, profile steel, and other large, heavy materials. Its adaptable design allows it to be used across various lifting tasks, making it a flexible and valuable asset in different industrial settings.

• Handles round billets, profile steel, and other heavy materials
• Flexible design for a wide range of lifting tasks
• Ideal for industries with diverse material handling needs

Ideal Industries
The electromagnet is particularly suited for industries such as steel production, foundries, and other high-temperature industrial applications. It performs well in environments where high heat and heavy materials are commonplace, offering consistent reliability and efficiency. Its ability to withstand high temperatures and handle large loads makes it essential for operations in these demanding industries.

• Perfect for steel production and foundries
• Suitable for high-temperature industrial environments
• Reliable in demanding material handling tasks across industries

billet crane for sale, overhead bridge crane with electromagnetic sprader for billet handling

Gantry crane with lectromagnetic beam spreader for outdoor billets handling 

Electromangetic below hook devices for steel pipe handling 

Advantages

Energy Efficiency
The Lifting Electromagnet is designed to deliver high suction power with low energy consumption. Its efficient magnetic circuit ensures that the electromagnet uses minimal power while still providing optimal lifting force. This energy efficiency not only reduces operational costs but also contributes to a more sustainable and environmentally friendly operation, making it ideal for industries focused on reducing energy consumption.

• High suction power with low energy consumption
• Cost-effective operation with reduced power use
• Contributes to sustainable, environmentally friendly operations

Durability
Built with high-quality insulation materials and a robust construction, the Lifting Electromagnet is designed for a long lifespan even in harsh industrial environments. The use of durable components such as manganese steel for the protective plates and advanced insulation technology ensures that the electromagnet can withstand high temperatures, heavy lifting, and constant use. This durability translates into fewer replacements and longer service intervals, enhancing the overall value of the investment.

• Long lifespan with high-quality insulation materials
• Robust construction for durability in demanding environments
• Reduces the need for frequent replacements and repairs

Low Maintenance
The Lifting Electromagnet is engineered for low maintenance. With its specialized coil treatments and durable protective coatings, the electromagnet experiences reduced wear and tear during operation. Maintenance procedures are simplified, with fewer parts requiring regular servicing. This reduces downtime and maintenance costs, allowing for continuous operation with minimal disruptions.

• Reduced wear and tear for less frequent maintenance
• Simple maintenance procedures for ease of use
• Minimizes downtime and maintenance costs, improving overall productivity

Installation and Operation

Installation Guidelines
Proper installation is essential for the effective and safe operation of the Lifting Electromagnet. Follow these step-by-step instructions to ensure correct installation:

• Preparation: Ensure that the installation site is level and free from any obstructions. Confirm that the power supply is compatible with the electromagnet's voltage requirements.
• Mounting: Attach the electromagnet securely to the lifting mechanism or hoist system using the appropriate mounting hardware. Ensure that the magnet is centered to avoid any imbalanced loads.
• Electrical Connections: Connect the electromagnet to the power supply using high-quality electrical cables. Check all connections for proper insulation and grounding.
• Testing: Once installed, perform a test lift with a light load to ensure the electromagnet is functioning correctly. Monitor the lifting process for any irregularities.
• Final Adjustments: Make any necessary adjustments to the electromagnet's positioning or alignment to optimize performance.
• Ensure the site is level and obstruction-free
• Securely mount the electromagnet and connect electrical components
• Conduct test lifts and adjust as needed for optimal operation

Ease of Use
The Lifting Electromagnet is designed with a user-friendly approach to make it easy to operate and maintain. Its intuitive controls and simple interface allow operators to quickly become familiar with the system. The electromagnetic force can be easily controlled using the standard electrical supply, and the design ensures smooth and responsive handling of materials. Furthermore, its lightweight construction and versatile attachment options simplify integration into existing lifting systems.

• Intuitive controls and simple interface for easy operation
• Quick to integrate into existing systems
• Lightweight and easy to maneuver for efficient handling

Maintenance Best Practices
To extend the lifespan of the Lifting Electromagnet and maintain its optimal performance, follow these maintenance best practices:

• Regular Inspections: Check the magnet's coil and insulation materials for signs of wear or damage. Inspect the protective manganese steel plates for corrosion or impact damage.
• Clean the Electromagnet: Remove any dust, debris, or buildup from the electromagnet's surface to prevent interference with the magnetic field.
• Lubrication: Periodically lubricate moving parts and electrical connections to prevent friction and ensure smooth operation.
• Cooling System Maintenance: Ensure that the cooling system, if applicable, is functioning properly to prevent overheating during extended use.
• Monitor Performance: Regularly monitor the electromagnet's lifting performance, and address any decline in efficiency or lifting power immediately.
• Perform regular inspections for wear and damage
• Clean the electromagnet to maintain magnetic efficiency
• Lubricate moving parts and check the cooling system for optimal operation

Accessories and Complete Solutions

Auxiliary Equipment
To maximize the efficiency and functionality of the Lifting Electromagnet, a range of auxiliary equipment is available. These complementary components are designed to enhance the electromagnet's performance and integration into your lifting system:

• Electromagnetic Control Cabinets: These cabinets are used to regulate the electromagnet's power supply, ensuring consistent and safe operation. They come with easy-to-use interfaces for operators to control the lifting process and monitor system performance.
• Cable Reels: Essential for managing the electromagnet's power cables, these reels ensure that cables remain organized and tangle-free during operation. They can be mounted on the lifting system or fixed nearby to facilitate smooth cable movement.
• Magnetic Switching Devices: Magnetic switches allow operators to control the activation and deactivation of the electromagnet with precision, enhancing safety and operational efficiency.
• Cooling Systems: For high-temperature environments, additional cooling equipment can be installed to prevent the electromagnet from overheating during prolonged use.
• Safety Guards and Sensors: Integrated safety systems, such as sensors and guards, help monitor the magnet's operational status, prevent overloads, and ensure safe lifting practices.
• Complete system solutions tailored to your lifting needs.

Custom Solutions
We offer custom solutions to ensure that the Lifting Electromagnet is perfectly suited to your specific lifting needs and operational environments. Whether you need a magnet for special lifting conditions such as extreme temperatures, corrosive environments, or specific material handling requirements, we can provide a tailored solution:

• Temperature-Specific Solutions: For environments with temperatures exceeding typical ranges, we can design electromagnets with specialized insulation, cooling features, and heat-resistant materials.
• Corrosion-Resistant Designs: For use in harsh industrial environments, we offer magnets with enhanced corrosion resistance, utilizing coatings and materials that protect against wear and degradation.
• Load-Specific Magnets: Custom lifting force levels can be incorporated into the electromagnet, ensuring it is capable of handling specific weights and types of materials, such as large billets, beams, or slabs.
• Specialized Mounting and Control Systems: If your application requires specific mounting setups or customized control systems, we can adapt the electromagnet to fit seamlessly into your existing operations.
• Enhanced Safety Features: Custom solutions can include advanced safety features such as overload protection, emergency shutoff systems, and real-time performance monitoring.
• Tailored electromagnets for specific lifting applications
• Temperature, corrosion, and load-specific solutions
• Custom mounting, control systems, and safety features

Safety Features

Safety Protocols
The Lifting Electromagnet is designed with several built-in safety features to ensure safe and reliable lifting operations, minimizing risk to both operators and materials. Key safety protocols include:

• Overload Protection: The electromagnet is equipped with sensors that detect if the lifting load exceeds safe limits, automatically cutting power to prevent damage or accidents.
• Automatic Shutoff: In case of power failure or malfunction, an automatic shutoff mechanism is triggered, ensuring the magnet releases its hold safely.
• Stability Sensors: The system includes stability sensors that detect shifts or imbalances in the load, alerting the operator to any unsafe conditions.
• Safety Guards: Physical guards are placed around sensitive components to protect against accidental contact or impact during operation.

These safety features work in tandem to reduce the risk of damage, injury, and operational disruptions, enhancing both efficiency and security.

• Overload protection to avoid unsafe lifting conditions
• Automatic shutoff mechanism for emergencies
• Stability sensors and safety guards to ensure smooth, secure operations

Thermal Insulation
The Lifting Electromagnet is equipped with advanced thermal insulation to protect both the operator and the surrounding environment from the high temperatures generated during use. The insulation serves several key purposes:

• Heat Protection for Operators: Ensures that operators remain safe from heat exposure, even in environments with temperatures reaching up to 700°C.
• Prevents Environmental Damage: Helps safeguard surrounding equipment and infrastructure from heat damage, ensuring the longevity and reliability of your workplace.
• Enhanced Efficiency: The insulation also contributes to the electromagnet's operational efficiency by maintaining optimal temperature levels and preventing overheating.
• Protection for operators and the surrounding environment
• Prevents heat-related damage to equipment and infrastructure
• Contributes to efficient and reliable operation

Pricing and Availability

Pricing Information
For detailed pricing information, including options based on your specific needs, please contact us directly. We offer competitive pricing tailored to your application and can provide a custom quote based on the capacity, design specifications, and additional accessories required for your operation. Our pricing is designed to offer excellent value for high-performance, durable lifting equipment.

• Contact for a detailed, tailored quote
• Competitive pricing based on specific requirements
• Custom solutions for various lifting capacities and configurations

Lead Time and Delivery
We understand the importance of timely delivery in industrial operations. Our typical lead time is 4 to 6 weeks, depending on the customization and order specifications. We strive to meet your delivery deadlines and can expedite shipping for urgent requirements.

• Standard lead time: 4 to 6 weeks
• Expedited shipping options available
• Global availability with regional variations in delivery time

FAQs

Q: What is the maximum temperature this electromagnet can handle?
A: The Lifting Electromagnet is designed to operate in environments up to 700°C, making it suitable for handling high-temperature materials such as billets, beams, and slabs. This high-temperature resistance ensures safe and efficient lifting in industrial environments that involve extreme heat.

Q: Can the electromagnet be used to lift round billets or other materials apart from rectangular billets?
A: Yes, the electromagnet is versatile and can handle round billets, profile steel, and other heavy materials. Its specialized magnetic circuit design allows for efficient lifting of various materials, even in narrow adsorption areas.

Q: What type of maintenance is required for the electromagnet?
A: The electromagnet is designed for low maintenance. However, regular checks on electrical connections, coil integrity, and cleaning of the magnet surface are recommended to ensure optimal performance. Refer to the maintenance best practices section for more details on how to extend the electromagnet's lifespan.

Q: How is the electromagnet installed and operated?
A: Installation is straightforward, with step-by-step guidelines provided. The electromagnet is user-friendly, and once installed, it can be operated easily with minimal training. It is compatible with electromagnetic control cabinets and other systems for efficient and safe operation.

Q: Can this electromagnet handle multiple billets at once?
A: Yes, the Lifting Electromagnet is designed to lift multiple billets at once, especially smaller rectangular billets or track beams. Its powerful suction capacity allows for efficient handling of heavy loads while maintaining stability and safety.

Request a Quote
Ready to get started? Request a quote for customized solutions tailored to your specific lifting needs. Whether you require specific capacity configurations or bulk orders, we are happy to provide a quote that meets your requirements.

• Get a Custom Quote: Click here to request a quote
• Bulk Orders: For large-scale orders or project-based pricing, contact our sales team directly for competitive rates and delivery timelines.

Let us know how we can help optimize your lifting operations with the best electromagnet solutions for your business.

Main Parameters Required to Get Your Customized Design

Types of Billets and Main Dimentions of Billets Needs to Handled

When requesting a quotation for electromagnetic lifting equipment for handling billets, it's essential to provide the following main parameters to ensure the correct selection and sizing of the electromagnet:

• For a rectangular billet, provide the length, width, and thickness.
• For a beam billet, specify the length, width (flange size), and height (depth).
• For a slab billet, include the length, width, and thickness.
• For a round billet, provide the diameter and length.
• For profile steel, specify the type of profile (e.g., I-beam or angle steel), and include the width, height, and thickness.

Accurate dimensions are crucial to ensure the electromagnet is designed to fit your billet type and lifting needs.

• Weight of the Billet: Provide the weight of the individual billets to be lifted, as this determines the required lifting capacity of the electromagnet. This could range from light billets to heavy steel ingots.
• Maximum Operating Temperature: Provide the temperature of the billets during lifting, as the electromagnet needs to be designed for high-temperature resistance, typically up to 700°C for handling steel billets at elevated temperatures.
• Material Type: Specify the steel or metal alloy of the billets. Different materials may require different magnetic field configurations, especially if they have varying magnetic properties.
• Duty Cycle:Indicate the usage frequency of the electromagnet. The duty cycle refers to the percentage of time the electromagnet will be used in comparison to its cooling time. A higher duty cycle (e.g., 60%) means the magnet will be used more frequently and need to handle greater operational demands.
• Handling Environment: Detail the environmental conditions, such as temperature extremes, humidity, moisture, and potential exposure to corrosive substances (such as in foundries or outdoor operations). This will help determine the necessary protective features such as corrosion resistance and insulation.
• Power Supply Requirements: Provide the voltage and current requirements for the electromagnet to ensure compatibility with your existing electrical system.
• Magnetic Field Range: Specify the depth of the billet's magnetic field or the required magnetic force to lift the billets. This can depend on the shape and material composition of the billets.
• Customization Needs: If any custom features are required, such as special lifting attachments, integration with existing equipment (e.g., cranes or hoists), or enhanced insulation and shielding, specify these needs.

These parameters ensure that the electromagnet is correctly designed and optimized for your specific application, improving both safety and efficiency. Click to learn more on other types of billets handling cranes for your reference.  Contct us today to get your customized design for your need billets handling needs.