25 Ton Bridge Crane for Sale: Customized Indoor Overhead Crane

25 ton overhead crane for sale. Check the benefits of FEM 25 ton bridge crane with custom runway beams for improved efficiency, safety, and performance.

25 Ton Bridge Crane for Sale: Customized Indoor Overhead Crane with Runway Beam Case Study

Overview of the 25 Ton Bridge Crane with Runway Beams

The 25-ton bridge crane with runway beams is a powerful, heavy-duty lifting solution designed for industrial environments. It features a double girder overhead crane design that provides excellent support for lifting and transporting large loads. The crane is equipped with an advanced electric hoist trolley system, ensuring smooth, precise movements when handling heavy materials.

Key features of the 25-ton bridge crane include:

• Lifting capacity: 25 tons
• Span: 15 meters
• Lifting height: 9.35 meters
• Power supply: 380V, 50Hz, 3-phase

The customized runway beams are an essential part of the crane's design, tailored to the specific layout and operational needs of the facility. These beams ensure that the crane operates efficiently and safely, distributing the crane's weight evenly across the structure.

25 ton overhead bridge crane 3d design drawing for your reference

General drawing of the double girder overhead bridge crane 25 ton

Importance of Choosing the Right Crane for Industrial Applications

Selecting the right crane is crucial for any industrial facility, as it directly impacts safety, efficiency, and operational costs. A 25-ton bridge crane is ideal for industries that require lifting and transporting large, heavy items, such as in manufacturing plants, steel mills, or warehouses.

Here's why choosing the right crane matters:

• Safety: The correct crane minimizes the risk of accidents, ensuring secure lifting operations.
• Efficiency: The right crane optimizes workflow, reducing downtime and increasing productivity.
• Cost-effectiveness: Choosing a crane that fits the exact needs of the facility reduces maintenance costs and extends the equipment's lifespan.

A double girder design and custom runway beams ensure that the crane operates smoothly even in challenging environments, providing the necessary lifting power and stability to handle the heaviest loads.

Brief Introduction to the Specific Case Study for

This article includes a detailed case study of a 25-ton bridge crane installed in a manufacturing facility. The crane was specifically designed to meet the facility's lifting needs, with particular attention paid to the installation of custom runway beams.

Key points from the case study:

• Industry: Manufacturing facility requiring heavy load handling
• Customization: The crane system was tailored to the layout of the facility, with runway beams designed to support the crane's 25-ton capacity.
• Performance: The crane's advanced hoist trolley system and custom beams provided stability, safety, and operational efficiency in handling large components.

This case study offers a real-world example of how customized cranes can be implemented in industrial settings, demonstrating how thoughtful design and tailored solutions lead to optimized performance and safety in lifting operations.

25 Ton Bridge Crane Design for Client

Crane Type and Design Overview of the Double Girder Overhead Bridge Crane Design

The 25-ton bridge crane features a double girder overhead bridge crane design, which is widely recognized for its strength, stability, and versatility in industrial lifting applications. This design includes two parallel girders that support the crane's main components, including the hoist trolley and lifting mechanisms.

Key aspects of the double girder design:

• Dual girders for load-bearing: The double girder system provides better load distribution and increases the crane's overall stability, allowing it to handle heavier loads with ease.
• Increased lifting height and span: With the double girder configuration, the crane offers greater clearance for lifting, providing more space for materials and equipment beneath the crane.
• Enhanced durability and reliability: The robust structure minimizes the wear and tear on the crane components, ensuring long-term durability and reducing maintenance costs.

This design is perfect for environments that require heavy-duty lifting over long distances, such as warehouses, manufacturing plants, and heavy equipment handling facilities.

Features of the Advanced Electric Hoist Trolley System

The advanced electric hoist trolley system is an integral feature of the 25-ton bridge crane, providing smooth and precise operation for lifting and transporting heavy materials. This system ensures that the crane can handle large loads while maintaining speed and control, making it ideal for industrial applications.

25 ton overhead crane electric hoist trolley 

Low headroom electric wire rope hoist for double girder overhead bridge crane 

Key features of the electric hoist trolley system:

• Variable lifting speeds: The hoist offers dual lifting speeds (1.0 m/min and 4.2 m/min), allowing for fine control over the lifting process, from slow precision lifts to faster operations.
• Efficient power usage: Powered by a 380V, 50Hz, 3-phase supply, the electric hoist system operates with efficiency, minimizing energy consumption while providing high performance.
• Smooth travel and positioning: The trolley system ensures smooth horizontal movement across the crane's span, reducing vibrations and ensuring safe handling of loads.
• Integrated safety features: The electric hoist system includes built-in safety mechanisms, such as overload protection and emergency stops, ensuring safe operation in all conditions.

Together, the electric hoist trolley and the double girder bridge crane design deliver high precision, efficiency, and safety for lifting heavy and oversized materials across various industrial settings.

Main Specifications

• Lifting Capacity: 25 tons. The crane is designed to lift heavy loads of up to 25 tons, making it suitable for a wide range of industrial tasks, from moving large machinery to handling heavy structural components.
• Span: 15 meters. The crane has a 15-meter span, offering ample coverage for a wide working area. This span is ideal for large workshops or facilities that require the ability to cover long distances with ease.
• Lifting Height: 9.35 meters. With a lifting height of 9.35 meters, the crane can raise loads to a sufficient height for most industrial applications. This height is ideal for handling materials in tall storage racks or for working with large machinery.
• Crane Power Supply: 380V, 50Hz, 3-phase. The crane operates on a 380V, 50Hz, 3-phase power supply, which is common in industrial facilities around the world. This ensures efficient power usage while supporting heavy-duty lifting operations without compromising on performance.

These main specifications make the 25-ton bridge crane an excellent choice for various industries requiring heavy lifting capabilities, offering a robust and reliable solution for demanding applications.

Runway Beams for 25 Ton Bridge Crane

Project Background

The case study focuses on a 25-ton bridge crane installed in a manufacturing facility that specializes in heavy machinery and equipment assembly. The facility required a solution that could handle large components, such as engines, motors, and structural parts, efficiently across its expansive production floor. Given the facility's high-volume operations and the need for precise load handling, the crane was selected to ensure smooth, safe, and efficient movement of materials.

The crane was designed with customized runway beams, which were essential for meeting the unique needs of the facility's operational layout. The installation process required careful planning, as the crane had to be integrated with existing structural elements while optimizing space usage within the workshop. The facility also had to accommodate the crane's 25-ton lifting capacity over a 15-meter span, which meant ensuring the proper structural support for both the crane and the runway beams.

Industry or Facility Using the Crane

This 25-ton bridge crane was installed in a large manufacturing plant, which specializes in producing heavy equipment and large industrial machinery. The facility is characterized by its need for high-capacity lifting solutions, as it handles a variety of heavy parts that must be moved across long distances within the production area.

• Industry: Heavy manufacturing and machinery assembly
• Primary application: Moving large components such as engines, metal sheets, and industrial machinery
• Challenge: Handling heavy loads with precision across a large workshop with limited space

In this environment, the crane's ability to handle 25 tons of weight and operate across a 15-meter span was crucial for improving operational efficiency. The custom runway beam system played a key role in optimizing the crane's integration with the existing facility infrastructure.

Main girder of double girder crane 25 ton 

End carriages of double girder overhead travelling crane

Customization of the Runway Beam System: Importance of Custom Runway Beams for Stability and Performance

Customizing the runway beam system was a critical part of the crane's design and installation process. Standard runway beams might not have provided the necessary structural support or the level of precision required for the crane's heavy-duty operations. Custom beams ensured that the crane operated safely and efficiently, with optimal load-bearing capacity and smooth movement.

• Stability and safety: Custom beams were designed to match the load requirements and ensure the crane's stability during lifting operations. The beams were engineered to distribute the 25-ton load evenly, preventing any undue strain on the structure.
• Performance optimization: The runway beams were tailored to the crane's specifications, ensuring seamless operation over the long span. This customization helped the crane perform at its best, maintaining smooth motion and high precision during operations.

Tailoring the Beam Design to Fit the Specific Requirements of the Facility

The design of the runway beams had to be adapted to the unique requirements of the manufacturing plant. This meant considering several factors, including:

• Facility layout: The beams had to be designed to fit the space available, considering the placement of existing machinery, production lines, and structural support.
• Load handling needs: The beams were customized to support the crane's 25-ton lifting capacity, ensuring that they could bear the weight of the heaviest loads without any risk of deformation or failure.
• Headroom and clearance: The beams had to be designed with adequate clearance to allow the crane to operate efficiently without interference from overhead structures.

Through these adjustments, the custom runway beams ensured that the crane could operate smoothly within the space constraints and lift heavy materials with high precision.

Rumway beam of 25 ton overhead crane double girder 

Steel structrued runway beam of double girder overhead bridge crane 

Integration with Existing Infrastructure

One of the key challenges of this project was the integration of the new crane system with the existing infrastructure of the facility. The custom runway beams were designed to be compatible with the facility's current structural elements, minimizing disruption during installation.

• Seamless integration: The beams were aligned with existing structural supports, allowing for a smooth and efficient installation process.
• Minimal downtime: The facility could continue its operations while the crane system was being integrated, ensuring that production schedules were not significantly impacted.

The integration process was carefully planned to ensure that the crane's installation was both efficient and did not interfere with the facility's ongoing operations.

Benefits of Customization: Enhanced Load Handling Capacity, Optimized Space Usage, and Efficient Operations

The customization of the runway beam system brought numerous benefits to the manufacturing plant:

• Enhanced load handling capacity: The tailor-made beams ensured that the crane could handle the full 25-ton capacity without compromising on performance or safety. The beams distributed the load evenly, preventing undue stress on any single part of the system.
• Optimized space usage: Custom beams allowed the crane to fit perfectly within the available space, improving workflow efficiency. The crane's long span (15 meters) enabled the facility to make full use of its floor space, moving heavy loads across the workshop without occupying excessive room.
• Efficient operations: With the custom-designed runway beams, the crane moved smoothly and efficiently across the facility, reducing the time required to transport heavy materials. This streamlined the manufacturing process, increasing productivity and reducing the risk of delays.

In conclusion, the customized runway beam system played a pivotal role in ensuring that the 25-ton bridge crane operated at peak performance, meeting the specific needs of the manufacturing facility while enhancing safety, efficiency, and load handling capabilities. This case study demonstrates the value of tailoring crane systems to fit the precise requirements of an industrial environment, leading to long-term benefits and improved operational outcomes.

Key Features of the Advanced Electric Hoist Bridge Crane

Hoist and Trolley Specifications

The electric hoist and trolley system are vital components of the 25-ton bridge crane, providing smooth and precise material handling across the crane's span. These components are designed to work together seamlessly, ensuring optimal performance in a variety of industrial applications.

Electric Hoist with Lifting Speeds of 1.0/4.2 m/min: The electric hoist offers two distinct lifting speeds: a slower speed of 1.0 m/min for delicate and precise load positioning, and a faster speed of 4.2 m/min for efficient lifting of heavy materials. This dual-speed system allows for flexibility in handling different types of loads, from sensitive components to larger, heavier materials.

• Low speed: Ideal for precision lifting tasks where fine control is necessary, such as in tight spaces or when positioning delicate components.
• High speed: Provides fast lifting capabilities for more robust operations where quick material transport is needed.

Trolley Rail Gauge of 2.5 Meters: The trolley rail gauge of 2.5 meters refers to the distance between the rails on which the trolley moves. This width ensures that the crane operates smoothly and safely, providing ample clearance for handling large loads across the crane's 15-meter span. It also ensures that the trolley remains stable during operation, reducing wear and tear on components.

Operational Flexibility

The 25-ton bridge crane is built with flexibility in mind, allowing operators to adjust the crane's operation to meet a range of lifting needs, from routine handling to complex, sensitive tasks.

Variable Traveling Speed (2.0-20 m/min): The crane offers an adjustable traveling speed range of 2.0 to 20 m/min, enabling the operator to select the optimal speed for different tasks. Whether moving light materials across the span at a slow pace or quickly transporting heavier loads, the flexibility in speed helps optimize the workflow and enhances operational efficiency.

• Low-speed travel: Suitable for tasks requiring careful maneuvering, such as when the crane is moving close to obstacles or during setup and positioning.
• High-speed travel: Perfect for transporting large loads over longer distances within the facility, speeding up operations and reducing downtime.

Precision Control for Sensitive Lifting Tasks: The crane is equipped with precision control features, allowing operators to lift and move materials with exact accuracy. This is especially important in industries such as automotive manufacturing or machinery assembly, where delicate or oversized components must be positioned with high precision.

• Fine control over lifting and movement: The ability to adjust both the hoist and trolley speeds ensures that even the most sensitive lifting tasks can be performed with minimal risk of damage.

Safety and Reliability Features

Safety and reliability are paramount in any heavy-duty crane system. The 25-ton bridge crane is designed with multiple features to ensure safe, efficient operation in demanding environments.

IP55 Protection Class for Durable Operation in Various Environments: The crane's components are designed to withstand harsh working conditions, with an IP55 protection class. This rating ensures that the crane is resistant to dust and water ingress, making it suitable for environments where exposure to moisture or dust is common, such as steel mills, manufacturing plants, or outdoor applications.

• Dust and water resistance: The IP55 protection class ensures that the crane's electrical components and control systems remain functional and safe, even in challenging environments.
• Extended service life: The protective features minimize the risk of damage, extending the crane's operational lifespan and reducing maintenance needs.

FEM2M Working Class for Heavy-Duty Operations: The FEM2M working class classification indicates that the crane is built to handle heavy-duty operations, ensuring that it can perform reliably under high loads and continuous use. This classification ensures the crane meets stringent industry standards for durability and performance.

• Heavy-duty use: The crane is designed for environments where constant, high-capacity lifting is required. Whether it's moving heavy machinery or large industrial parts, the crane will operate efficiently without compromising on safety or performance.
• Reduced downtime: The high reliability of the crane means that businesses can maintain steady operations with minimal interruptions, saving on repair costs and downtime.

These key features ensure that the 25-ton bridge crane with its advanced electric hoist trolley system is not only powerful and efficient but also safe and reliable, making it an excellent choice for a wide range of industrial applications. Whether handling heavy loads or performing sensitive lifts, this crane system offers the flexibility, control, and durability required for demanding operational environments.

Technical and Operational Parameters

Crane Rail and Power Supply

P30 Crane Rail Selection for Durability and Load-Bearing Capacity: The P30 crane rail is chosen for its strength and durability, making it suitable for the demanding operations of a 25-ton bridge crane. These rails are designed to handle high load capacities while maintaining smooth and efficient operation. With a P30 rail system, the crane can bear the significant weight of heavy materials while ensuring reliable performance over time.

• High load-bearing capacity: The P30 crane rail ensures that the crane can safely handle heavy loads, up to 25 tons, without compromising on performance or safety.
• Durability: These rails are built to withstand frequent and continuous use, minimizing wear and tear on both the crane and the rail system.
• Smooth movement: The P30 rail system ensures that the crane trolley moves smoothly, reducing the strain on the hoist and ensuring stable operation.

Power Supply Requirements (380V, 50Hz, 3-Phase) for Efficient Crane Operation: The crane operates on a 380V, 50Hz, 3-phase power supply, which is a common industrial standard. This power supply provides the necessary electrical energy to operate the crane efficiently and reliably over long periods, ensuring high performance while reducing energy costs.

• Efficiency: The 380V, 50Hz, 3-phase power supply ensures that the crane operates smoothly, with a steady flow of power to the hoist, trolley, and other components, optimizing performance and energy consumption.
• Compatibility: This power specification is compatible with most industrial facilities globally, making it easy to integrate the crane into existing infrastructure.
• Reduced energy consumption: The power system is designed to minimize power loss, ensuring that the crane works with optimal efficiency even during high-demand operations.

Control Modes

Pendant Control and Remote Control Systems for Ease of Operation: The 25-ton bridge crane comes with two primary control options: pendant control and remote control systems. Both offer flexibility and ease of operation, allowing the crane to be controlled from various distances within the facility.

• Pendant Control: The traditional pendant control system provides a direct and reliable method for operating the crane. The operator is typically positioned close to the load, allowing for precise control during the lifting and movement process.
• Remote Control: The remote control system enables the operator to control the crane from a distance, which is ideal for situations where the operator needs to move around the facility or monitor multiple cranes at once. This control mode enhances convenience and can be used in hazardous or hard-to-reach areas.

User Interface and Safety Features: Both control systems are equipped with user-friendly interfaces that ensure smooth and intuitive operation. The controls are designed to minimize the risk of error, with safety features built into the system to protect both the crane and its operators.

• User-friendly design: Both pendant and remote controls feature clear and easy-to-use interfaces, reducing the learning curve and enhancing operational efficiency.
• Safety mechanisms: The control systems include built-in emergency stop buttons, overload protection, and limit switches to ensure safe operation in all conditions, preventing accidents and equipment damage.

Temperature and Environmental Considerations

Operating Temperature Range: -20℃ to +40℃: The 25-ton bridge crane is designed to operate efficiently within a wide temperature range of -20℃ to +40℃, making it suitable for a variety of industrial environments, from cold storage warehouses to high-temperature manufacturing plants.

• Cold environments: The crane can function reliably in subzero conditions, ensuring smooth operations even in cold storage facilities or other cold-weather industries.
• Hot environments: With a maximum operational temperature of +40℃, the crane is also well-suited for high-heat environments, such as metalworking plants, foundries, or areas exposed to high-temperature machinery.
• Adaptability: The crane is designed to handle fluctuating environmental conditions, providing consistent performance in varying climates.

The technical and operational parameters of the 25-ton bridge crane ensure it is not only powerful and reliable but also adaptable to diverse industrial environments. With durable rail and power supply systems, flexible control modes, and a broad temperature tolerance, this crane system is equipped to meet the demanding requirements of modern industries, while ensuring safe and efficient operation in any setting.

Advantages of a 25 Ton Bridge Crane for Indoor Applications

Space Efficiency

Maximizing Vertical Space: One of the most significant advantages of a 25-ton bridge crane in indoor applications is its ability to save valuable floor space by utilizing the vertical dimension of the facility. Unlike traditional lifting methods, which require large floor areas for mobility, the overhead bridge crane operates above ground level, allowing workers and equipment to move freely below.

• Free floor space for other operations: With the crane operating overhead, the floor space remains open for other activities, such as storage, assembly, or transportation of goods.
• Compact design: The double girder design with advanced electric hoist trolley ensures that the crane can lift heavy loads while occupying minimal ground space, improving the overall layout of the facility.

Efficient Use of Limited Space: In facilities with limited floor space or congested environments, the overhead crane offers a highly efficient material handling solution. It enables seamless movement of loads across the facility without obstructing walkways or other operational zones.

• Ideal for warehouses and manufacturing plants: In environments where space is at a premium, such as automotive factories or heavy manufacturing facilities, the crane ensures that maximum use is made of both vertical and horizontal space.

Improved Productivity and Efficiency

Automation Benefits: The 25-ton bridge crane can be integrated with automation systems that allow for faster and more precise load handling. The use of remote control and pendant control systems enables operators to perform tasks quickly and efficiently, minimizing delays in operations.

• Faster load handling: The crane's variable traveling speed and dual-speed hoist provide quick lifting and transportation of heavy loads, improving productivity by reducing the time it takes to move materials across the facility.
• Reduced manual labor: By automating heavy lifting tasks, the crane reduces the need for manual labor, allowing workers to focus on other tasks while minimizing the risk of injuries.

Improved Load Handling Speed: The ability to adjust the speed of the hoist and trolley systems means that the crane can handle loads more efficiently. Whether it's lifting heavy machinery or moving large parts between stations, the crane's speed adjustments optimize operations based on the task at hand.

• Precision control: Operators can control the lifting and movement speeds to suit the specific requirements of the task, ensuring that delicate materials are moved slowly and carefully, while heavy materials are transported quickly to save time.

Safety Considerations

Overload Protection: The 25-ton bridge crane is equipped with overload protection, ensuring that the crane does not exceed its rated lifting capacity. This feature prevents potential damage to the crane and helps to avoid hazardous situations in the workplace.

• Prevents crane malfunction: The overload protection system automatically shuts down the crane or reduces load capacity when the weight exceeds safe operational limits.
• Minimizes risk of accidents: By avoiding the lifting of excessive loads, the system helps reduce the risk of crane failure, contributing to overall workplace safety.

Emergency Stops and Safety Limit Switches: The crane is also equipped with emergency stop buttons and safety limit switches. These features allow operators to stop the crane immediately in case of an emergency, preventing accidents and reducing the risk of damage to the crane or surrounding equipment.

• Quick response to hazards: Emergency stops allow operators to react quickly to unsafe conditions, minimizing downtime and damage.
• Enhanced control: Safety limit switches ensure that the crane operates within designated areas and cannot extend beyond safe zones, reducing the risk of accidents or damage to the facility.

Reduced Risk of Human Error: The user-friendly control system and safety features of the 25-ton bridge crane help reduce the risk of human error during operation. The system's precision control, along with its ergonomic design, ensures that operators can perform tasks accurately and with minimal risk.

• Clear visibility: Remote control options give operators the ability to control the crane from a safe distance, allowing them to avoid dangerous areas and better supervise load handling.
• Safety monitoring: Built-in safety systems continuously monitor crane operations to detect and address potential issues before they lead to failure or accidents.

The 25-ton bridge crane offers numerous advantages for indoor applications, particularly in industrial environments where space efficiency, productivity, and safety are critical. By utilizing vertical space and improving load handling speed, this crane enhances the overall workflow within a facility. At the same time, its built-in safety features and precise control systems ensure that operations remain safe, efficient, and effective, even in the most demanding environments.

Conclusion

Summary of the Benefits of Using a 25 Ton Bridge Crane with Customized Runway Beams

The 25-ton bridge crane with customized runway beams offers a comprehensive solution for industrial applications, particularly where heavy-duty operations are a priority. By integrating a double girder design and advanced electric hoist system, this crane maximizes operational efficiency, ensures safety, and utilizes space effectively. The customized runway beams enhance the stability and load-bearing capacity, tailored to meet the specific requirements of the facility, ensuring smooth and reliable operations.

• Space efficiency: The overhead design optimizes vertical space, allowing for better use of the floor area for other activities.
• Improved productivity: The crane's variable speed and automation options streamline material handling processes, reducing downtime and increasing operational throughput.
• Enhanced safety: Features like overload protection, emergency stops, and user-friendly control systems ensure safe operation even in challenging environments.

The 25-ton bridge crane is a robust and flexible solution designed to meet the demands of heavy-duty industries, whether it's for manufacturing, warehousing, or construction. Its ability to lift heavy loads, precise control systems, and custom-designed runway beams make it an invaluable asset for facilities looking to increase efficiency while maintaining safety. With the power to handle the most demanding tasks, this crane delivers the strength, flexibility, and reliability needed to support a wide range of industrial operations.

For industries seeking a powerful, reliable, and efficient crane solution, the 25-ton bridge crane with customized runway beams is the perfect fit. If you are looking to optimize your operations, improve safety, and enhance productivity, this crane system offers unmatched performance. Contact us today to explore how a custom crane solution can be tailored to your specific needs, ensuring maximum efficiency and long-term reliability. Reach out to discuss your requirements, and let us help you find the ideal crane for your facility!