Intelligent Steel Pipe Handling Overhead Crane
Intelligent steel pipe handling crane with automatic position & anti-sway system to fulfill full-automatic, quick & intelligent lift & distribution of steel pipes. Check processed designed overhead crane for steel pipe handling now !The specially built steel handling overhead crane is particularly useful for dispersing steel-pipes within the production line shortly before they are sawed.
We are engaged in making, exporting, and supplying a wide range of Intelligent Steel Pipe Handling Overhead Crane based on advanced technology. This intelligent overhead crane for steel pipe handling is primarily used to distribute steel pipes in the production line before they are sawed. It has the ability to carry materials from one roller table to any designated location, allowing for intelligent steel-pipe distribution.
Main specifications of steel pipe handling overhead crane
- Lifting Capacity of Overhead Crane : 16/16t or customized
- Lifting Height of Overhead Crane: 7m or customized
- Span of Overhead Crane: 26.5m or customized
- Work Duty of Overhead Crane: A7
- Power Supply of Overhead Crane: 3 Phase A.C.50Hz 380V
The Intelligent Distribution Crane for Steel Pipe is utilized in the steel pipe distribution phase of the steel pipe production line before the frame saw, and it enables the process of recovering flow from a roller table to any designated roller table discharge.
The Intelligent Distribution Crane effectively replaces the simultaneous movement of many slewing arm brackets in the original design. The steel pipe on the roller table is removed and placed on conveying equipment to be transferred to the next roller table, and the swing arm bracket then places the steel pipe on the other roller table. It makes the entire process faster, more accurate, more intelligent, which not only improves production efficiency but also lowers the capital investment in equipment.
Components of intelligent steel handling cranes
- The crane's main force component is the bridge frame, which uses a double beam double track structure. The major force parts are the main beam and the end beam, while the auxiliary metal structure is made up of trolley track, walking platform, railing, ladder, and other items.
- Submerged arc welding or gas shielded welding is the primary weld. Welds are detected after welding in accordance with GB/T 14405 - 2011 general overhead crane requirements. The major stress part of the material is Q235B, and the girder section was analyzed using a finite element method calculation system to assure adequate strength, stiffness, and stability. All steel plates were pre-treated with a ball blast to achieve the Sa2.5 grade; the camber was (0.9 1.4) S/1000, and the maximum camber was controlled at 1/10 in the middle of the span. To carry the end beam, it is dismantled, joined with a high-strength bolt, and the connecting plate is positioned with a reaming bolt.
- On the tread of the bridge frame's walking table, 3mm anti-skid steel plate is used, with a 1050mm rail height on the channel, a distance of 350mm for the horizontal bar, and a 100mm height retaining plate set in the bottom, any place on the railing can withstand 1kN (100kgf) load from any direction without plastic deformation.
- The lifting lugs and lifting holes are located in the main component to enable transportation, handling, and installation. The strength and location of the hoisting lug and hoisting hole completely consider the safety and convenience of hoisting.
- The hoisting mechanism's working concept is to employ a motor as the power source, with two drums driven by a reducer variable speed drive and a wire rope winding system to complete the lifting of the hanging beam. A speed reducer is used to drive two or two reel reel stiff connections, ensuring that two hooks are synchronized. The hoisting mechanism's brake uses an electric braking and support braking technique. To ensure safety and reliability, the brake is steady and safe, and the hoisting mechanism is compact and easy to repair.
Top features of Intelligent Steel Pipe Distribution Crane
This overhead crane is specifically employed to scatter steel-pipes within the production line just before to the steel-pipes being sawed. The intelligent motorized lifter can transfer metal pipes from a single device desk to the required places, allowing for intelligent steel-pipe distribution.
The encoder will interpret the placement signal in order for the PLC to get automated exact placement. The PLC calculates the velocity and V-shaped structured wire-rope along with regard to anti-sway to reduce swing action amplitude and improve the overall production performance and security associated with the motorised hoist.
- This motorized hoist disappears into an unneeded style scheme. The raising mechanism, cart travel mechanism, and electrical parts all have a back-up copies system that improves stability.
- The encoder sends a position signal to the PLC, which allows for automatic exact placement. The crane's speed is calculated using a PLC, and a V-shaped structural wire-rope for anti-sway reduces swing amplitude, increasing production efficiency and safety.
- It employs a redundant design strategy. The hoisting mechanism, trolley transportation mechanism, and electric parts all include backup systems, which improves their dependability.
- To achieve full-automated, rapid, and intelligent transport and distribution of steel pipes, an anti-sway and automatic exact positioning system was developed.
FAQ of intelligent steel handling overhead crane
- How do you determine a crane's lifting capacity? - When the beam is suspended by a hook, the lifting capacity is equal to the self weight of the beam plus the self weight of the electromagnet plus the weight of the suspended object.- When the moving pulley and the hanging beam are integrated, the lifting capacity is equal to the self weight of the electromagnet plus the weight of the suspended object; - The net weight only includes the weight of the suspended object.
- What are the requirements for using hanging beams to lift big objects?- When using the hanging beam, the load center deviation must not exceed 0.5m.
- What are the characteristics of an intelligent steel pipe distribution crane's electrical control system? - To achieve automatic, rapid, and intelligent allocation and transportation, the crane uses advanced control systems such as electric anti-swing and precise automatic placement.
Types of steel mill cranes for steel processing & handling
Various types of industrial cranes, including EAF charging crane, ladle crane, forging crane, finished product handling overhead travelling cranes & scrap crane and other process cranes, are widely used for steel, iron, aluminum and copper processing industry for material handling in the process of raw materials handling, machining, fabricating, shaping and finished products handling, transportation and storage, etc.
Article by Bella ，who has been in the hoist and crane field since 2016. Bella provides overhead crane & gantry crane consultation services for clients who need a customized overhead travelling crane solution.Contact her to get free consultation.
