Lightweight overhead crane systems with capacity of 500kg, 1ton, 2 ton, 3 ton, 4 ton, 5 ton to 10 ton for hoisting light loads, light duty overhead crane.
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Lightweight overhead crane systems with capacity of 500kg, 1ton, 2 ton, 3 ton, 4 ton, 5 ton to 10 ton for hoisting light loads, light duty overhead crane.
Light-duty overhead cranes and bridge cranes serve as essential assets across diverse industrial sectors, facilitating the seamless movement of goods and materials within confined spaces. These specialized cranes play a pivotal role in enhancing efficiency, productivity, and safety in various operational environments.
Light-duty overhead cranes, often referred to as bridge cranes, are lifting devices mounted on beams for horizontal movement along a track or rail system. They are designed to handle relatively lighter loads within specific weight capacities, typically up to 10 tons, making them ideal for numerous applications across industries.
These cranes employ a hoist and trolley mechanism, allowing them to lift and transport materials horizontally along the span of the crane. The overhead design maximizes floor space utilization, enabling efficient handling of goods without obstructing ground operations.
Selecting the appropriate light-duty overhead or bridge crane holds immense significance for industries ranging from manufacturing and logistics to construction and beyond. The tailored choice of crane impacts operational efficiency, safety standards, and ultimately, the bottom line of any business.
Different industries have unique requirements in terms of load capacity, span, operational conditions, and customization needs. Choosing a crane that aligns with these specific demands ensures smoother workflows, minimizes downtime, and enhances workplace safety.
The terms "overhead cranes" and "bridge cranes" are often used interchangeably, but they do have distinctive features. An overhead crane is a type of crane where the hoist and trolley mechanism move along a horizontal beam that runs along the ceiling or elevated runway structure. On the other hand, a bridge crane specifically refers to a type of overhead crane that has parallel runways with a traveling bridge spanning the gap between them.
Light-duty overhead cranes are specifically designed to handle relatively lighter loads compared to their heavy-duty counterparts. These cranes typically have a lifting capacity ranging from a few hundred pounds to around 10 tons. Their applications are diverse, spanning industries such as small-scale manufacturing, workshops, maintenance bays, and warehouses where moderate material handling needs exist.
Their versatility and ability to cover a smaller working area make them ideal for tasks like assembly lines, product positioning, and transferring materials within confined spaces.
Top Running Light Duty Bridge Cranes: These cranes have a single girder or double girder configuration running along the top of the runway beams. They are suitable for handling lighter loads efficiently and are commonly used in various industrial settings.
Under Running Light Duty Bridge Cranes: With a single or double girder structure running underneath the runway beams, these cranes offer flexibility and are often preferred for space-restricted environments or where overhead clearance is limited.
Features and Advantages of Different Types
Each type of light-duty overhead or bridge crane offers distinct features and advantages. Single girder cranes are more economical and suitable for lower lifting capacities, while double girder cranes provide enhanced stability and greater lifting capacities.
Top running cranes are optimal for heavier loads and longer spans, whereas under running cranes are beneficial in space-restricted environments, offering flexibility in movement within confined areas.
Suitability for Various Industrial Sectors (Manufacturing, Warehousing, etc.)
The suitability of different crane types varies across industries:
Underhung design lightweight overhead crane system is a type of light duty overhead travelling crane, which is attached to the workshop existing roof structure , with no requirement of the supporting columns. Being mounted on the ceiling of the workshop, the Underhung design lightweight overhead crane system makes the entire workshop area available for production. By taking advantage of the existing roof structure, the electric susepnsion light duty overhead crane can save your time and cost to a large extend and also the installation of stand-alone steel superstructures makes the electric susepnsion light duty overhead crane adaptable to changed production requirements
Due to being mounted to the ceiling structure, the roof structure has to be inspected to make sure it has the ability to support the weight of the electric susepnsion light duty overhead crane and the load to lift. Free consultation on the suspension is offered and please leave us a message about your roof structure to get your electric susepnsion light duty overhead crane design.
Main parameters of European electric susepnsion light duty overhead crane
Single girder underhung cranes are typically adopted for lighter duty material handling with capacity to 10 ton or less. Our overhead Underhung design lightweight overhead crane system are designed to improve crane safety and reduce load cycle times during production in your workshops.
Single girder electric susepnsion light duty overhead crane
Double girder electric susepnsion light duty overhead crane
NLX European standard double girder electric susepnsion light duty overhead crane is usually grouped into the following two crane types:
Our overhead crane design engineers will offer you the customize electric susepnsion light duty overhead crane design for you based on your specialized plant structure,, making the best use of your existing workshops or new workshop effectively and reasonably.
China traditional electric susepnsion light duty overhead crane is a single girder overhead travelling crane, with single beam girder running on the suspension track, and usually equipped with CD1 type single speed wire rope hoist and/or MD1 type double speed wire rope electric hoist.The electric susepnsion light duty overhead crane / underhung crane is consisted of main bridge girder, cross beam, electric hoist, electric parts, lifting mechanic devices, etc.
The single girder electric susepnsion light duty overhead crane is a kind of light duty single girder Overhead Crane, The lifting capacity of the single girder suspension overhead travelling crane is 1 – 10 ton, and the crane span is 3m to 15 m, and the traveling speed is 20 m/min and 30m/min. Custom designed overhead travelling electric susepnsion light duty overhead crane is provided according to application conditions and lifting requirements.
Main parameters of traditional single girder electric susepnsion light duty overhead crane
The standard under slung crane is supposed to used in the general material handling environment in machinery assembly, warehouse, storage, where no dangerous substance or media to ensure the safety of applications.
Usually, the overhead electric susepnsion light duty overhead crane is single girder design but under special conditions, double girder design is also available.
Single girder electric susepnsion light duty overhead crane
Double girder electric susepnsion light duty overhead crane
Note: The single girder design ceiling mounted electric susepnsion light duty overhead crane is widely used for lighter duty service and lower-capacity material handling whereas the double girder electric susepnsion light duty overhead crane design is used for higher capacity material handling or to get larger lifting height but with higher crane cost.. If you need electric susepnsion light duty overhead crane with special crane design, please leave a message below and reply will be given within 24 working hours.
Electric monorail lightweight overhead crane is also named as ceiling mounted monorail crane or ceiling crane which offers an overhead travelling crane solution for workshops with limited space to make the most of the available space and the existing building structure, with the adding columns if required for heavy duty lifting or more complex design.
Main parameters of the monorail crane system
The ceiling mounted monorail crane also known as ceiling crane offers an overhead material handling solution for workshops with limited space to make the most of the available space and the existing building structure, with the adding columns if required for heavy duty lifting or more complex design.Customized monorail Underhung design lightweight overhead crane system are available for your customized applications. Contact us to get your monorail electric susepnsion light duty overhead crane design and monorail electric susepnsion light duty overhead crane price.
Monorail light-duty overhead cranes are designed with a single rail system for lifting and moving loads along a specific path. Here's a breakdown of the types mentioned:
I-Beam Monorail Cranes:
Curved Track Monorail Cranes:
Ceiling Mounted Monorail Overhead Cranes:
Floor Mounted Monorail Overhead Cranes:
Monorail light-duty overhead cranes, whether utilizing I-beam tracks, curved tracks, ceiling mounting, or floor mounting, offer efficient and controlled movement of loads within specific paths or areas. Their configurations cater to diverse material handling needs across various industries while optimizing space and enhancing workflow efficiency.
KBK design lightweight overhead crane system are light duty crane systems which are offered with process crane designs to meet your particular applications.
Our suspension kbk light duty crane systems are available with the following options:
Due to the light crane system design, the monorail kbk cranes are usually attached or suspended to the ceiling roof structures or other existing structures of the building facilities, with the features of Cost-effective due low material cost and building costs for supportive columns or structures,Maximize your floor space when no additional supportive columns required and offering large lifting height for being attached to roof ceiling structures, etc. Contact us to get more information.
Manual power lightweight overhead crane system for light loads lifting without electric power in single girder & double girder, top running & underhung Manual power lightweight overhead crane system designs. 3- 10 ton Manual power lightweight overhead crane system for sale.
Ceiling Mounted Light KBK Rail Workstation Cranes:
Floor Mounted Light KBK Rail Workstation Cranes:
Single Girder KBK Rail Light Duty Overhead Cranes:
Double Girder KBK Rail Light Duty Overhead Cranes:
These variations of KBK rail workstation cranes, whether ceiling-mounted, floor-mounted, single girder, or double girder, offer versatile and efficient material handling solutions within specific workspaces or designated areas, catering to diverse operational requirements and load capacities. The KBK Rail Workstation Cranes are characterized by their modular design, flexibility, and suitability for lighter loads in localized work areas, offering various mounting options (ceiling or floor) to optimize material handling and improve workflow efficiency in workshops, production lines, or warehouses. These types of cranes provide maneuverability and precision in handling tasks while minimizing interference with other operations within the workspace.
Manual power lightweight overhead crane systems are classified into two types: single-girder overhead cranes and double-girder overhead cranes. Gear and wheels are controlled by a drive chain, and the lifting and running power is provided by manpower. Suitable for overhauling and installing equipment in no-power warehouses, workshops, and other locations with low handling volumes and no consider for power or speed.
Top running Manual power lightweight overhead crane system can be decided into single girder Manual power lightweight overhead crane system & double girder Manual power lightweight overhead crane system, which can be selected as per your specific applications. As for the detailed specifications please feel free to contact us. WhatsApp/ WeChat: + 86 151 3981 1597.
Manual power lightweight overhead crane system - Double girder crane
Manual power lightweight overhead crane system main parameter
Lifting height | Working system | Trolley travelling speed(m/min) | Crab travelling speed(m/min) | Width of track | |
1 ton Manual power lightweight overhead crane system | 3-10 | A1- A2( light) | 5.2 | 5.3 | 37-51 |
2 ton Manual power lightweight overhead crane system | 3-10 | A1- A2( light) | 5.2 | 5.9 | 37-51 |
3 ton Manual power lightweight overhead crane system | 3-10 | A1- A2( light) | 5.2 | 4.7 | 37-51 |
5 ton Manual power lightweight overhead crane system | 3-10 | A1- A2( light) | 4.3 | 4.7 | 37-51 |
10 ton Manual power lightweight overhead crane system | 3-10 | A1- A2( light) | 4.3 | 4.2 | 37-51 |
Aside from the above-mentioned Manual power lightweight overhead crane system, custom manual crane designs are available depending on the crane requirements or your workshop drawing specifications; please contact us for additional information or leave a message below. We will provide you with a Manual power lightweight overhead crane system that will completely meet your needs.
Features of top running Manual power lightweight overhead crane system
Bridge frame, drive mechanism, trolley traveling and lifting section, and other components make up a Manual power lightweight overhead crane system.The primary beam is welded to two end beams to form the bridge frame. The main beam is equipped with a trolley track.
There are two types of Manual power lightweight overhead crane system drive mechanisms.
Trolley travel parts: the driving sprocket rotates the driving wheel, causing the trolley to move back and forth along the track.
Lifting components: a driving sprocket rotates the drum; a cable looped on the drum lifts the hook at the same time; the descending distance is controlled by a braking device.
Installed on the top of the plant, a manual suspension overhead crane is suited for no power plant of small and light load handling and does not pay more attention to efficiency and speed. The traveling track of a manual suspension crane differs from that of a top running Manual power lightweight overhead crane system; the traveling track of a manual suspension crane is an I-steel fixed to the top of the plant. It features a modest travel speed, reliable operation, little noise, no pollution, a small footprint, and is simple to operate. It can be utilized in shops, warehouses, and other manufacturing, assembling, and repairing situations, and it can significantly reduce labor intensity and enhance job efficiency.
Manual suspension crane- Single girder crane
Manual suspension crane specification
Lifting height | Working system | Trolley travelling speed(m/min) | Crab travelling speed(m/min) | Width of track | |
1 ton manual suspension crane | 3-10 | A1- A2( light) | 5.2 | 5.3 | 37-51 |
2 ton manual suspension crane | 3-10 | A1- A2( light) | 5.2 | 5.9 | 37-51 |
3 ton manual suspension crane | 3-10 | A1- A2( light) | 5.2 | 4.7 | 37-51 |
5 ton manual suspension crane | 3-10 | A1- A2( light) | 4.3 | 4.7 | 37-51 |
10 ton manual suspension crane | 3-10 | A1- A2( light) | 4.3 | 4.2 | 37-51 |
The ability to manage the speed of push/pull type overhead bridge cranes is one of their major advantages. Operator-controlled push/pull cranes accelerate and decelerate at the same pace as the operator. In many circumstances, this is more efficient than using powered (motorized) cranes with preset speed points to handle the same loads.The most cost-effective bridge cranes are those with standard I-beam construction and underhung push/pull manual cranes.
Push / Push Manual power lightweight overhead crane system
Bridge cranes with chain drives are moved by pulling the hand chain that drives the geared wheels in one way or the other. While this gearing makes moving goods easier than a push/pull method, it also slows down the process. This makes it much easier to place a load at a precise area.Underhung manual overhead bridge cranes are generally less expensive than top-running cranes of same capacity, but they are also more robust and simple to operate.
Features of Manual power lightweight overhead crane system:
Manual chain hoists, air hoists, electric hoists, and air balancers all operate well with Manual power lightweight overhead crane system. If you have any inquiry or question, please feel free to contact us to get your customized maual overhead crane.
Light Duty Wall Mounted Jib Crane:
Light Duty Wall Travelling Jib Cranes:
Wall Travelling Bridge Cranes:
These wall-mounted or wall-traveling cranes, such as light-duty wall-mounted jib cranes, wall-traveling jib cranes, and workstation bridge cranes, are designed to optimize space utilization, provide efficient material handling, and cater to specific lifting needs within confined workspaces or designated areas.
Ceiling-mounted light-duty bridge cranes refer to overhead cranes installed on the ceiling structure using a single girder design, specifically engineered for lighter load capacities and efficient material handling within limited spaces. Here are the key aspects of ceiling-mounted light-duty bridge cranes:
Ceiling Mounted Workstation Cranes:
Light Ceiling Monorail Cranes:
Light Duty Telescoping Bridge Crane:
These types of ceiling-mounted or ceiling-traveling cranes offer specific functionalities tailored for light-duty material handling needs in workshops, production areas, or assembly lines. They optimize space utilization and provide efficient lifting and movement of loads within confined or specific work areas without hindering ground-level operations.
Design and Functionality:
Usage and Applications:
Advantages:
Features and Benefits:
Customization and Adaptability:
Ceiling-mounted light-duty bridge cranes provide an efficient and space-saving solution for handling lighter loads in confined or limited working spaces. Their overhead installation ensures minimal interference with ground-level operations while offering precise and controlled material handling within the designated area.
Freestanding Light Duty Bridge Crane:
Freestanding Light Gantry Crane:
Freestanding Light Jib Cranes:
These floor-mounted, freestanding light-duty cranes offer specific functionalities and advantages suited for different operational requirements. They provide efficient lifting solutions while offering flexibility, mobility, and localized material handling capabilities within industrial or workshop settings.
Portable cranes offer flexibility and mobility, allowing them to be easily moved and utilized across various work areas. Here's an overview of the different types of light portable cranes:
These types of light portable cranes offer mobility, versatility, and ease of use, making them suitable for various applications across different industries. Their portability allows for flexible material handling solutions in different work environments, providing efficient lifting capabilities wherever needed.
These classifications based on crane structure design and mounting type provide insights into the different configurations available for light-duty overhead cranes, catering to specific load capacities, space limitations, and operational requirements in various industries and work environments.
Operational classifications of cranes are essential to understand their functionalities and operation modes. Here's a detailed explanation:
Manual Cranes:
Semi-Automated Cranes:
Both manual and semi-automated cranes serve specific purposes based on operational requirements, workload, and precision needed in material handling tasks. Manual cranes offer simplicity and cost-effectiveness, while semi-automated cranes provide a balance between human effort and automation to enhance efficiency and reduce physical strain during lifting operations.
Light Assembly Cranes:
Maintenance Cranes:
Both light assembly cranes and maintenance cranes serve specific purposes in different industrial settings. Light assembly cranes focus on precise handling during assembly processes, optimizing production efficiency. On the other hand, maintenance cranes facilitate safe and efficient lifting and handling of tools or equipment during maintenance tasks, ensuring smoother repair or service operations.
These classifications highlight the variations in load capacities, functionalities, and specialized uses of light-duty overhead cranes, catering to the specific needs of smaller workshops, factories, and light industrial operations that handle loads typically up to 5 tons or less.
Load Capacity and Weight Considerations
Determining the load capacity is crucial when selecting a light-duty overhead or bridge crane. Analyzing the weight of the heaviest load to be lifted helps in choosing a crane that meets the required lifting capacity while considering potential future load increases. It's essential to ensure the crane's lifting capacity aligns with operational demands without overloading the system.
Span and Working Area Requirements
The span, which refers to the distance between the runways, directly influences the crane's coverage area. Understanding the working area dimensions and the crane's required span helps in choosing the appropriate crane configuration. Additionally, considering aisle widths, clearance heights, and any obstacles within the operational space is vital for optimal crane functionality.
Hoist Speed, Control Systems, and Safety Features
Hoist speed plays a critical role in operational efficiency. Assessing the required hoist speed based on production needs helps in selecting a crane that meets those speed requirements without compromising safety. The control system's sophistication and safety features like limit switches, emergency stops, and overload protection should also align with operational safety standards and regulatory requirements.
Environmental and Operational Conditions
Evaluate the environmental conditions where the crane will operate. Factors such as temperature, humidity, dust, and corrosive elements can impact crane performance and longevity. Selecting components and materials suitable for the specific operational environment ensures optimal crane functionality and longevity.
Customization Options for Specific Industry Needs
Different industries often have unique requirements. Crane manufacturers provide customization options to tailor the crane to specific industry needs. These options include specialized hoists, trolleys, controls, and additional safety features, ensuring that the crane is optimized for a particular industry's demands.
Understanding Specialized Requirements
Industries often have unique and specialized material handling needs that demand tailored solutions. Understanding these specific requirements is crucial when considering the customization of light-duty overhead or bridge cranes. This involves analyzing factors such as load characteristics, operational constraints, and any special handling needs within the industry.
Customization Options: Hoist Type, Trolley Configuration, etc.
Crane manufacturers offer a myriad of customization options to meet diverse industrial needs. These options include variations in hoist types, such as wire rope or chain hoists, and trolley configurations, which can range from manual to motorized or even automated systems.
Additionally, customization may involve selecting specific control systems, adding auxiliary equipment like lights or warning systems, or integrating specialized safety features. Each customization option aims to optimize the crane's functionality for specific operational requirements.
Importance of Consulting with Crane Manufacturers for Tailored Solutions
Collaborating with experienced crane manufacturers is integral to achieving tailored solutions. These manufacturers possess extensive knowledge and expertise in designing and building light-duty overhead and bridge cranes. By engaging in consultations, buyers can leverage this expertise to articulate their specific needs and explore available customization options.
Manufacturing Sector: Matching Cranes to Production Needs
In the manufacturing sector, the choice of light-duty overhead or bridge cranes depends on the production processes and handling requirements. For instance, in assembly lines, single girder cranes with swift movement capabilities might be ideal. In contrast, double girder cranes could suit facilities dealing with heavier materials or larger product assemblies.
Warehousing and Logistics: Efficient Material Handling Solutions
Efficiency is key in warehousing and logistics. Top running cranes might be preferred in high-bay warehouses to maximize vertical storage space. Under running cranes, on the other hand, are beneficial in smaller storage spaces, ensuring flexible and precise material handling while optimizing available area.
Construction Industry: Adaptability for On-Site Operations
The construction industry demands cranes that can adapt to various on-site requirements. Portable or mobile light-duty cranes can provide flexibility for lifting and placing materials in different construction zones. These cranes must also adhere to safety standards and maneuverability for diverse on-site applications.
Other Industries: Agriculture, Automotive, Aerospace, etc.
Industries such as agriculture, automotive, and aerospace have unique material handling needs. Agriculture might benefit from cranes for handling produce or equipment, while the automotive sector may require precision in assembly tasks, demanding specialized hoists and controls. Aerospace might need cranes capable of handling delicate and heavy components safely.
Researching Reliable Crane Manufacturers and Suppliers
Thorough research is crucial when considering crane manufacturers and suppliers. Evaluate their reputation, experience, and track record in delivering quality light-duty overhead and bridge cranes. Customer reviews, referrals, and industry certifications serve as reliable indicators of a manufacturer's credibility.
Evaluating Quality, Reliability, and Service Support
Quality and reliability are paramount when investing in a light-duty crane. Assess the materials used, engineering standards adhered to, and the overall build quality. Additionally, examine the manufacturer's service support, including after-sales services, technical support, and availability of spare parts.
Budget Considerations and Cost Analysis
Establishing a budget is essential and should encompass the entire cost spectrum, including crane purchase, installation, and ongoing maintenance. Conduct a comprehensive cost analysis, considering long-term operational savings against the initial investment. Balance between affordability and the quality of the crane to ensure value for money.
Understanding Warranty, Installation, and Maintenance Services
Understanding warranty coverage, installation processes, and available maintenance services is crucial. A comprehensive warranty ensures protection against potential manufacturing defects. Additionally, inquire about installation requirements and associated costs. Assess the availability of maintenance services and their terms to ensure the crane's consistent performance and longevity.
Choosing the right light-duty overhead or bridge crane entails careful consideration of several factors. Elements such as load capacity, working area requirements, control systems, environmental conditions, and customization options significantly impact the effectiveness and suitability of the crane for a particular industry.
Tailored solutions are pivotal in ensuring optimal performance and efficiency. Industries with specific material handling needs can benefit immensely from customized light-duty cranes. These solutions not only enhance productivity but also streamline processes, improve safety, and adapt seamlessly to evolving operational demands.
Collaborating with crane experts and manufacturers is instrumental in making informed decisions. Their expertise, combined with a comprehensive understanding of industry needs, aids in identifying the most suitable crane configuration. Engaging in consultations ensures that the chosen crane aligns precisely with operational requirements and industry standards.
In conclusion, the selection of a light-duty overhead or bridge crane involves a comprehensive assessment of requirements, considerations, and available options. By focusing on tailored solutions and seeking expert guidance, industries can effectively address their material handling challenges and optimize operational efficiency.
6.3 ton overhead crane kit for sale Philippines, complete single girder top running overhead crane system, low headroom design for workshop indoor use.
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