Monorail crane & monorail hoist system-Ceiling monorail & Free standing monorail- A cost-effective alternative to bridge crane,gantry crane & conveyor belt in workstations.
Lifting Capacity | 250kg-15000kg |
Lifting Height | 3m-120m |
Working Duty | A3, A4 |
Mounting Type | Ceiling mounted or floor mounted |
Rail Type | I beam or H beam |
Category: Light KBK Crane
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Monorail Crane Systems including Ceiling monorail crane & Free standing monorail crane is an ideal and cost-effective alternative to bridge crane, gantry crane and conveyor belt in workstation. The monorail crane system is equipped with monorail hoist system, either electrical hoist or manual hoist , chain hoist or wire rope hoist, running on H beam or I beam, straight or curved, for material handling in production section, assembly lines and various workplaces to improve working efficiency.
What is a Monorail Crane System ? A monorail crane system is a simple and effective overhead travelling crane solution. A monorail crane is equipped with a monorail hoist attached with a trolley moving along a I beam or H beam, either straight or curved to lift and move the loads along the beam to the designated location.
The i beam or H beam of monorail hoists can be directed hung on the ceiling structure or mounted on a floor mounted column, which is determined by the ceiling elevation and the lifting capability required.The monorail crane and hoist system can be installed in the workstation and factory without much change to the building structure with high adaptability.
The ceiling mounted monorail crane also known as ceiling crane offers an overhead material handling solution for workshops with limited space to make the most of the available space and the existing building structure, with the adding columns if required for heavy duty lifting or more complex design.
Curved ceiling mounted monorail cranes
Ceiling mounted European suspension crane
The floor mounted monorail system also known as free standing monorail crane provides a lifting solution with fast speed, long span and heavy duty for applications where no supporting structure is available.
Main parameters of free-standing Monorail Crane
Freestanding monorail cranes offer permanent overhead travelling cranes with large capacity, long span and fast speed. The freestanding monorail cranes are ideal solution for loads lifting when there is no mounting structures available. The free standing cranes are offered with process crane design to fit your particular applications in terms of cantilevered systems, H-frames,and U shapes, etc.
Freestanding monorail crane
Freestanding overhead monorail crane
Freestanding kbk monorail crane
Monorail cranes systems are often adopted in industrial manufacturing workshops or facilities as part of a complete overhead travelling cranes solution. Monorail crane systems can be designed into various types and configurations. In terms of supporting structures, the monorail cranes systems can be designed into ceiling mounted monorails and floor mounted type monorail system.
Ceiling mounted monorail cranes -The ceiling mounted monorail crane also known as ceiling crane offers an overhead material handling solution for workshops with limited space to make the most of the available space and the existing building structure, with the adding columns if required for heavy duty lifting or more complex design.
Freestanding monorailcranes -Free standing monorail cranes are widely used when the ceiling hung systems isn't feasible because of the ceiling weight restrictions or other limitations. Free standing monorails doesn't requirement the support of your building structure but supported on floor mounted columns.
Monorail cranes can be suspended directly to the ceiling structure of a workshop or warehouse and also it can be supported on the floor-mounted column, which is determined by the ceiling elevation and the demanded lifting capability. The overhead monorail hoist crane system will be the most cost-competitive overhead crane solution for your workshop, warehouse, workstation and other applications. Click to learn more Ceiling Suspended Monorail & Freestanding Monorail Lifting System
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The monorail lifting crane can move in a straight line, simply on a H beam or I beam suspended on the roof or building structure to improve efficiency and also the monorail crane can move on a rail system which includes curves, loops and elevation changes.
A straight monorail crane is a type of lifting device for carrying a load from point A to point B, which can carry the object efficiently along a predefined path.
Suspension monorail
Suspension monorail crane, Chinese suspension crane
Ceiling mounted European suspension crane
The curved monorails should be designed based on the configuration of the site. Curved monorail crane systems are attached directly to a concrete slab or a steel structure of building facility or to a self-supporting structure, which is consisted of couple beams and base assembly,etc.
Curved monorail chain hoist crane
Curved monorail chain hoist crane
Curved monorail wire rope hoist crane
What is a monorail hoist? A monorail hoist is designed for monorail cranes for efficient material handling with high safety. Monorail hoists are widely adopted on monorail cranes either in straight or curved, and on single girder overhead crane, monorail jib crane, and monorail gantry crane, or H beam crane or I beam cranes, etc.
European Style Monorail Electric Hoist
The monorail hoists are applicable for various types of single girder overhead travelling crane, single beam crane, H beam crane, I beam crane, monorail crane, and other types of single girder cranes, etc.
Chinese Style Monorail Electric Wire Rope Hoist
The Chinese type monorail hoists are applicable for various types of single girder overhead travelling crane, single beam crane, H beam crane, I beam crane, monorail crane, and other types of single girder cranes, etc.
Electric Trolley Monorail Electric Chain Hoist
Types of monorail crane hoist designes are available for your single girder overhead travelling crane. Contact us to get your overhead crane design and good overhead crane price.
Low Headroom Monorail Electric Chain Hoist
Types of monorail crane hoist designes are available for your single girder overhead travelling crane. Contact us to get your overhead crane design and good overhead crane price.
Mini Small Monorail Electric Chain Hoist with Single Phase
Mini electric wire ropes hoists - fixed hoist design & electric trolley type- 0.2 ton- 1 ton mini rope lift, single phase mini electric hoists, cheap small hoist for sale.
Monorail manual and Hand Chain Hoist & Chain Block
Manual chain block & manual chain hoist for sale. Light,economical & handy manual hoists & hand hoists of 250kg, 1 ton, 1.5 ton , 2 ton , 3 ton , 4 ton , 5 ton , 6 ton,etc.
In terms of hoisting system, the monorail cranes can be grouped into manual monorail crane & electric monorail lifting crane. Generally, the monorail crane can be equipped with various types of hoists, such as manual monorail hoist,monorail chain block, monorail chain pulley block,electric chain fall hoist, electric wire rope hoist, and other customized hoists, etc.
A monorail crane system is a stationary overhead track on which trolley and monorail hoist move loads throughout a facility from one location to another. Because they improve production workflow and foster a secure working environment, monorail cranes are the perfect choice for linear, overhead material handling.
These are the main components of a monorail system: Monorail hoist, festoon, trolley, and a monorail beam
The monorail beam, which is a solitary stationary beam either strainght or curved supported by the ceiling- or floor-mounted frame, is the path taken by the hoist and trolley. The monorail is suspended under the monorail beams or tracks.
Options & Accessories
Optional: aluminum and accessories (add-ons) include interlocks/transfers, switches, curves, and special finishes based on application requirements.
The versatility of monorail overhead cranes allows the development of a wide range of solutions. Our monorail cranes are guaranteed to satisfy the needs of your particular applications. The main types of monorail crane systems are listed below, including:
Types of monorail cranes
Monorail cranes work best in manufacturing settings when goods need to be transferred repeatedly from one place to another. For applications requiring a small lifting capacity, the monorail crane, hoist and trolley are a more affordable option than overhead crane or gantry cranes.
The transportation of materials to workstations, assembly activities, and lines where parts are blasted, painted, or coated are a few examples. In locations where a bridge overhead crane is impractical, monorails can be used as an alternate method of material handling.
Monorail cranes may be used in practically any building thanks to their simple design.
Large items may need to be moved around factories or building sites throughout the day. Nonetheless, you might need to take into account the building you're using when erecting a crane to lift these materials. Certain buildings lack the space required for conveyor belts or a standard overhead crane to operate. A monorail crane may be useful in this situation. They can conserve floor space and are simple to install on the majority of structures. As a result, you can transport your heavy goods from one location to another without running out of room or endangering the structure you're using.
A monorail crane can be altered to suit both indoor and outdoor operations.
A monorail can be utilized both indoors and outdoors, whether you have an indoor factory and need a crane to move goods for an outdoor setting. Also, they can be modified as necessary to reflect changes to your project. So, your monorail system can be customized to your new configuration if you need to make modifications to your setup.
Monorail cranes are fast and simple to use for moving objects.
Sometime the traditional cranes can be difficult to operate. With so many variables such as leverage, speed, weight, and so on, moving products can take more time and energy than expected. Monorail cranes are simple to operate and transport items in a timely and safe manner. So you can get set up quickly and start working right away.
What are the limitations of monorail cranes?
Monorail crane system have only two hook movement axes: up/down with the electric hoist hook movement and forward/back along the monorail beam and monorail track. If your application needs lateral motion, you'll need to consider other options, such as an overhead crane or gantry crane.
The light monorail cranes have a wide range of applications in a variety of sectors.The monorail crane systems can be used to
Monorail cranes are made to tackle the time-consuming, repetitive tasks that lead to staff burnout. A monorail crane can speed up the process and boost efficiency at the workplace in applications where materials need to be transferred laterally from one place to another. Our monorail crane systems are an affordable substitute for larger, more complex bridge cranes and gantry cranes.
A monorail crane system will precisely follow your current framework.
A monorail system could be the solution if you routinely handle products that are too large or cumbersome to transfer with lift trucks or workstation cranes. Monorail cranes maximize the vertical space in your business while providing superior power and load management. They are often utilized for heavy-duty applications in almost every sector of the economy, including the production of automobiles, power generation, and more. Waste water treatment plants, loading docks, assembly lines, and manufacturing processes typically use monorails.
A monorail crane has no moving girder, in contrast to bridge and gantry cranes. Instead, a supporting I-beam is followed by the trolley as it pulls the hoist. Only up and down as well as along the I-track beam's can the load be shifted in three dimensions.
The monorail crane configuration has the enormous benefit of not requiring a linear I-beam, which is one of its main advantages. It is actually possible for it to be curved, which would allow the hoist to travel through a complicated course between stations. Moreover, the plan may have branches, switches, and even elevation changes.
Installations of monorail cranes are typically tailored for certain purposes. They are frequently used, for instance, to move products through a production process or along an assembly line.
Monorails
Monorail cranes are distinct from other types of cranes since they are made to move loads in a single linear path. This simple solution, which is likely the best for linear overhead material handling, improves facility productivity and safety.
Both for material handling works.
Both overhead crane and monorail cranes perform the same type of material handling works.
The running track is clearly different.
Crane application is different
Even though both overhead cranes and monorails are used for material handling their application and operation conditons are different .
Easy lifting mechanism
Overhead crane for material handling in 3 dimension space
Monorail crane for material handling in 2 direction - vertical and liner movement
Why the price of monorail cranes is more economical than overhead crane?
A monorail crane system is one of the most affordable crane systems on the market.
A typical monorail crane will cost roughly half the price of a bridge crane, depending on capacity. This is due in part to the fact that a monorail crane is more minimal and thus has a lighter-weight structure, as well as the fact that it does not require motorized end trucks to operate the hoist's linear motion.
Another cost consideration is that monorail cranes require less maintenance than overhead bridge cranes due to fewer moving parts. This means that they have lower long-term operating costs than bridge cranes. Click to check Overhead Crane vs.A Frame Gantry Crane, Monorail Cranes
Because of all of the obvious advantages of a monorail crane system, there are only two factors that will influence whether you install one or not.
If your crane needs to pick up and set down a load along the same linear path, there is no better solution than a monorail crane.
Aside from being specifically designed for this task, it also has the advantage of being:
We are aimed to deliver superior customer service together with high-quality crane systems and components. We are committed to the following when you purchase monorail hoist and crane system from us:
Even though the actual specification of monorail crane and hoist system varies from organization to organization, in general, the following specifications of monorails cranes and hoists should be provided :
Contact us to get your customized monorail hoists and monorail crane systems.
KBK light crane system includes KBK monorail suspension crane, KBK single girder suspension crane, KBK double girder suspension crane, KBK telescopic girder suspension crane, KBK stacker crane, rigid kbk crane system, and combined-type KBK cranes, and other forms, etc.
If need more details or request a quote to our overhead kbk crane system , welcome to contact us freely to check what we can do for your workstation material handling.
Monorail hoist - electric chain hoist for U shaped monorail
The customer from the UAE sent us an electric wire rope hoist inquiry through our website and requested a quote for a 1t-5m two-speed electric hoist.
3 months later, the UAE client emailed us and changed his needs as following:
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We are looking for double speed hoist crane, lifting height 5 meter, Low Speed 6MPM, fast speed 12 MPM, CT. speed 17 MPM.
With U type traveling track.
You can tell that his needs have altered. As requested, we adjusted the electric chain hoist quote for our UAE customers.
Is it applicable for electric chain hoist to run on the curved U shape rail?
The customer was concerned that the electric chain hoist would not be able to run on his existing U-type traveling track and sent us track drawings for confirmation.
Lifting speed of 1 ton electric chain hoist
At the same time, he requested that the electric chain hoist's lifting speed be increased. The electric hoist his team is using has a lifting speed of 7m/min. The new electric hoist lifting speed should be between 8-10m/min. The monorail hoist solution must be redesigned.
Finally, the monorail hoist 1 ton was installed successfully in client’s workshop and workstation in UAE. If you have any need, please feel free to contact us.
6.3 ton overhead crane kit for sale Philippines, complete single girder top running overhead crane system, low headroom design for workshop indoor use.
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