Double Girder Underhung Bridge Crane | Underhung Overhead Crane


Short Video Description

This video shows a double girder underhung bridge crane designed for workshops, food processing plants, production facilities and other industrial buildings where available headroom and floor space are important. The underhung overhead crane travels below the runway structure and can be configured for efficient overhead material handling.

A double girder underhung bridge crane, also called a double girder suspension crane or under-running bridge crane, uses two main bridge girders with the end carriages running below the runway beam. The hoist trolley operates between or below the bridge girders according to the selected configuration.

Compared with a conventional top-running overhead crane, an underhung overhead crane can make better use of the upper area of a workshop. The runway can be suspended from the building structure or supported by a dedicated overhead structure, helping keep the floor area available for production equipment, storage and vehicle movement.

The double girder underhung crane is especially useful when the project requires greater bridge rigidity, higher lifting capacity, longer spans or a special hoist arrangement. The final design depends on the lifting capacity, span, lifting height, duty class, available headroom and building structure.

Yuantai engineers review the complete bridge girder, end carriage, hoist trolley, runway beam, wheel loads, building structure and working envelope before finalizing the underhung crane design.

Main Technical Specifications

ItemTechnical Specification
Crane type Double Girder Underhung Bridge Crane / Double Girder Underhung Overhead Crane
Crane configurationDouble girder under-running bridge crane
Rated capacity1 – 50 ton+, customized according to project requirements
Bridge girderTwo welded main girders with engineered end carriages
Typical span5 – 30 m, customized according to building layout
Lifting height3 – 20 m, customized
Runway lengthCustomized according to the workshop production area
Hoisting systemElectric wire rope hoist / electric crab hoist / customized hoist trolley
Hoisting speed3 – 12 m/min, customized
Trolley speed10 – 30 m/min, VFD available
Crane travelling speed10 – 30 m/min, customized
Duty classISO A3 – A6 / FEM 1Am – 3m
ControlPendant control / radio remote control / operator cabin
Power supply380V / 50Hz / 3Ph standard; 400V, 415V, 440V, 460V and 60Hz available
Runway systemSuspended runway beam / supported runway beam according to structural conditions
HeadroomLow headroom configuration available according to bridge and hoist arrangement
Safety devicesOverload limiter, lifting limit switch, travelling limit switch, emergency stop, buffers and warning devices
Working environmentFood processing plants, workshops, machinery plants, warehouses, assembly areas and industrial production facilities
Yuantai Crane engineeringYuantai engineers evaluate the double bridge girders, end carriages, hoist system, runway beam, building structure, wheel loads and operating conditions as one complete crane system.

What Is a Double Girder Underhung Bridge Crane?

A double girder underhung bridge crane is an overhead lifting crane with two main bridge girders that travels underneath an overhead runway system. The end carriages run on the lower flange or running surface of the runway beams.

The configuration is different from a conventional top-running double girder overhead crane. Instead of the bridge travelling on top of the runway rail, the under-running bridge crane travels below the runway structure.

This arrangement can be useful in buildings where the customer wants to maximize floor space, reduce floor-mounted runway columns or work within specific building geometry.

Why Choose a Double Girder Underhung Overhead Crane?

The main advantage of a double girder underhung overhead crane is the combination of overhead support and a rigid double-girder bridge structure. It can provide a practical solution when the crane must operate below the roof structure while maintaining good lifting coverage.

  • Two bridge girders provide increased structural rigidity
  • Suitable for higher-capacity underhung crane applications
  • Can be designed for longer bridge spans
  • Can reduce floor-level runway obstructions
  • Suitable for workshops with limited floor space
  • Can be configured for low headroom applications
  • Suitable for production lines, warehouses and machinery plants

The actual benefits depend on the building structure, crane geometry, load requirements and runway arrangement. The underhung system should therefore be engineered according to the actual workshop conditions.

Double Girder Underhung vs Top Running Double Girder Crane

ItemDouble Girder Underhung CraneTop Running Double Girder Crane
Bridge positionBridge travels underneath the runway beamBridge travels on top of the runway rail
Runway systemUsually suspended or supported overheadUsually supported by runway beams or columns
Floor spaceCan reduce the need for floor-mounted runway columnsMay require dedicated runway support columns
HeadroomCan be optimized for specific low-clearance buildingsDepends on runway, bridge and hoist arrangement
Bridge structureTwo main girdersTwo main girders
Typical applicationBuildings requiring under-running travel and efficient floor utilizationGeneral heavy-duty industrial lifting

Double Girder Underhung Crane for Food Processing Workshops

A double girder underhung crane for food processing workshops can be used for equipment maintenance, machine component handling, production support and movement of auxiliary materials.

The crane does not normally handle food directly. Instead, it supports the material handling requirements around the production process, including processing equipment, motors, pumps, maintenance components, packaging machinery and production tools.

For food processing environments, the crane configuration should be selected according to the actual conditions, including humidity, temperature, cleaning procedures, washdown exposure, dust and required electrical protection.

Low Headroom Double Girder Underhung Bridge Crane

A low headroom underhung bridge crane is designed for workshops where the vertical distance between the roof structure, runway and required hook position is limited.

The under-running bridge arrangement allows the crane to travel below the runway beam. Depending on the building geometry and hoist design, this can provide an efficient solution for facilities where available headroom is a major design constraint.

Yuantai engineers check the runway beam depth, bridge girder height, hoist dimensions, hook height and required safety clearance together when developing a low headroom crane solution.

Main Design Factors for a Double Girder Underhung Overhead Crane

Design FactorEffect on Crane Design
Lifting capacityDetermines bridge, hoist, end carriage and runway design requirements.
Bridge spanAffects girder strength, deflection and wheel reactions.
Lifting heightDetermines required hook elevation and available vertical clearance.
Runway lengthDetermines the total crane travelling range.
Building structureMust safely support the runway and crane operating loads.
HeadroomAffects runway position, bridge geometry and hoist selection.
Duty classDetermines the required mechanical and structural service level.
Working environmentAffects electrical protection, coating and component selection.

Typical Applications of Double Girder Underhung Bridge Cranes

A double girder underhung overhead crane can be used in:

  • Food processing workshops
  • Machinery manufacturing plants
  • Industrial assembly workshops
  • Equipment maintenance areas
  • Production lines
  • Warehouses
  • Automotive component plants
  • Packaging machinery facilities
  • Industrial service workshops
  • Buildings with limited floor space or special headroom requirements

How Yuantai Designs a Double Girder Underhung Bridge Crane

Yuantai Crane does not determine an underhung overhead crane from lifting capacity alone. The engineering team evaluates the complete crane and runway system according to the customer's actual building and operating conditions.

  • Check the required lifting capacity
  • Determine the required span and runway length
  • Check the available headroom and hook height
  • Select the appropriate double girder bridge structure
  • Select the suitable electric hoist or crab trolley
  • Calculate wheel loads and runway reactions
  • Check the building structure
  • Optimize the bridge end approach and hoist approach
  • Select electrical and mechanical components according to the working environment

This engineering process allows Yuantai to develop a double girder underhung bridge crane that fits the actual building geometry rather than forcing the workshop to adapt to a standard crane design.

FAQ: Double Girder Underhung Bridge Crane

Common questions about double girder underhung overhead cranes, under-running bridge cranes, low headroom applications and custom underhung crane systems.

1. What is a double girder underhung bridge crane?

A double girder underhung bridge crane is an overhead crane with two main bridge girders that travels underneath the runway beam. The end carriages run below the runway structure.

It is used when the project requires a rigid double-girder bridge while the crane must operate below the building runway system.

2. What is an underhung overhead crane?

An underhung overhead crane is a crane where the bridge travels underneath the runway beam rather than on top of the runway rail.

The system can be supported from the building structure or a dedicated overhead runway system. This configuration can help preserve floor space and provide efficient coverage in suitable industrial buildings.

3. Why choose a double girder underhung crane instead of a single girder design?

A double girder underhung crane can be selected when the project requires greater bridge rigidity, higher lifting capacity, longer span or a special hoist arrangement.

For lighter lifting applications, a single girder underhung crane may be a more economical solution. Yuantai selects the bridge configuration according to the actual load and operating requirements.

4. Is a double girder underhung crane suitable for low headroom workshops?

Yes. A double girder underhung bridge crane can be engineered for low headroom applications when the building structure and crane geometry allow it.

The final lifting height depends on the runway beam, bridge girder, hoist dimensions, building height and required safety clearances.

5. Can an underhung overhead crane save floor space?

It can. Because the runway is installed overhead, an underhung overhead crane can reduce the need for floor-mounted runway columns when the building structure is suitable.

This can leave more floor area available for production equipment, vehicles, storage and workstations. The building structure must be checked before installation.

6. What information is needed for a double girder underhung crane quotation?

Provide the lifting capacity, span, lifting height, runway length, available headroom, duty class, working frequency, power supply and building layout.

For an existing workshop, provide the available building beam dimensions and structural information. A simple layout showing the required lifting area is also useful for determining the runway and crane working envelope.

7. What experience does Yuantai Crane have with underhung overhead cranes?

Yuantai Crane has engineering and manufacturing experience with double girder underhung bridge cranes, single girder underhung cranes, suspension cranes, under-running bridge cranes and low headroom overhead crane systems.

For each project, Yuantai engineers review the bridge girders, end carriages, hoist system, runway beam, building structure, wheel loads, headroom and operating conditions as one complete lifting system.

Need a Double Girder Underhung Bridge Crane?

Send us your lifting capacity, span, lifting height, runway length, available headroom, duty class, working frequency, power supply and workshop layout.

Yuantai Crane can engineer a double girder underhung bridge crane or underhung overhead crane according to your building structure, lifting requirements, production layout and operating environment.

Article by Bella ,who has been in the hoist and crane field since 2016. Bella provides overhead crane & gantry crane consultation services for clients who need a customized overhead travelling crane solution.Contact her to get free consultation.


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  • Crane type:_____ . (e.g., overhead crane, gantry crane, jib crane)
  • Max weight to lift:_____ tons. (e.g., 2t, 5t, 10t, 20t, 50t)
  • Lifting height:_____ m. (How high does the hook need to reach?
  • Workshop width (span):_____ m . (Distance between the two crane rails)
  • Travel distance:_____ m . (How long does the crane need to move along the runway?)
  • Control type:_____. (Pendant / remote / cabin Control)
  • Power supply:_____. (Local voltage & frequency – e.g., 380V, 50Hz, 3-phase)
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