Die handling crane & mold handling crane
Overhead cranes for die handling and automotive stamping
Overhead cranes solutions & rigging for dies & molds handling and automotive stamping. Cost-effective die handling crane & mold handling crane for sale.
In automotive press workshops, the pressing molds are required to be transported, overturned or replaced. For mould handling, there are types of overhead cranes are available such as,single girder overhead crane and double girder overhead crane,jib cranes, portable gantry crane and other other process cranes to meet various lifting requirements and applications.
Electric chain hoist Electric chain hoists mounted on hook, lug, manual or electric hoist trolley for types of electric chain hoist cranes with capacity of 500kg, 5 ton, 10 ton, 32 ton.
Electric wire rope hoist Types of wire rope hoists designs for overhead hoist cranes- explosion-proof cable hoist, low profile wire hoist & single & double girder hoists for your hoist cranes.
Suspension Crane 1 ton -10 ton underhung bridge crane, light single girder overhead crane design, suspended on overhead roof, free floor space, economical underhung crane.
FEN standard open winch crane FEM/ DIN open winch bridge crane-European standard double girder overhead crane with open winch trolley, your heavy duty winch crane up to 320 ton.
Single Girder Overhead Cranes with lifting capacity from 1 ton to 20 ton are widely adopted to improve your working efficiency and help to make the best use of your space and save your investment on plant construction due to the features of light weight and small wheel pressure, easy installation and operation, etc. Single girder overhead cranes with process crane designs are available to meet your particular automobile industrial application.
Heavy duty double girder overhead cranes with configurations of hoist trolley crane or open winch cranes are frequently used in stamping workshops and press working of the automobile factory and plants for handling loads with weight above 32 ton. Process cranes for your specific industrial applications in press plants operated by the automotive industry.The process overhead travelling crane system can ensure that the required tools are stored and supplied to the press lines timely and safely.
Double girder overhead crane with duel hoists are most widely selected when mold overturning is required during die maintenance. When the molds are required to be turned over, double hoist cranes enable the wire rope be turned at certain angle, which is defined by the wire rope length and space between two hooks.
Sling, rigging & customized below-the-hook lifting devices
Usually, the slings or chains are adopted for die handling to attach to the all four corners of the dies and molds. For special applications, customized below-the-hook devices also can be supplied based on your requirements and application conditions.
Die handling cranes and how to ensure precisie handling
Die handling cranes, also known as die transfer cranes or die handling overhead cranes, are specialized lifting equipment used to handle heavy dies in various manufacturing processes. These cranes are commonly found in industries such as automotive, aerospace, metalworking, and plastic manufacturing, where large and heavy dies need to be moved between workstations, storage areas, and production machines.
To ensure precision handling of dies, several factors need to be considered:
- Design and Capacity Die handling cranes should be designed with the specific die dimensions and weight in mind. The crane's capacity should exceed the weight of the heaviest die to be handled to ensure safe and efficient lifting.
- Hoist and Lifting Mechanism The crane's hoist and lifting mechanism should provide smooth and controlled movements. Variable frequency drives (VFDs) can help achieve precise lifting and lowering speeds, reducing the risk of sudden movements that could damage the dies.
- Load Balancing Proper load balancing is crucial to ensure that the weight of the die is evenly distributed on the crane's lifting mechanism. Imbalanced loads can cause instability and potentially lead to accidents or damage to the dies.
- Control Systems Advanced control systems, such as radio remote controls or pendant controls with fine speed adjustments, allow operators to have precise control over the crane's movements. This enables the crane to handle dies with accuracy, especially in tight spaces.
- Safety Features Die handling cranes should be equipped with safety features, including limit switches and overload protection systems. Limit switches prevent the crane from overtraveling, while overload protection prevents the crane from lifting loads beyond its capacity, ensuring safe operations.
- Specialized Lifting Attachments The use of specialized lifting attachments, such as die lifters or custom-designed lifting devices, can improve precision handling. These attachments securely hold the dies during lifting and transfer operations, reducing the risk of unintended movements or damage.
- Operator Training Proper training of crane operators is essential for precision handling. Operators should be familiar with the crane's controls, safety features, and proper procedures for lifting and transferring dies.
- Regular Maintenance Regular maintenance and inspections of the crane are essential to ensure that it operates smoothly and accurately. Any signs of wear, malfunction, or misalignment should be promptly addressed to maintain precision handling.
- Automation and Robotics In some advanced manufacturing settings, automation and robotics can be integrated into die handling processes to achieve even higher levels of precision and efficiency.
By considering these factors and ensuring that the die handling crane is designed, maintained, and operated properly, precision handling of dies can be achieved. This not only improves safety but also contributes to smoother production processes, reducing downtime, and ensuring the longevity of valuable dies used in manufacturing.
Customized Die Handling Crane Projects
Portable A frame gantry crane 10 ton for coffe capsule mold handling
- Types of Cranes:Portable A Frame Gantry Crane 10 Ton
- Date of Placing Order: 2021-09-22
- Date of delivery :30 Days after payment
- Transportation :By sea , container.
- Payment: TT
- Destination port:DDU, delviery to the workshop of the client, the designated address
- Destination country:Canada
- Backgroud of 10 ton A frame cranes for injection die handling
The 10-ton gantry crane will be used for injection mold handling in a coffee capsule manufacturing facility in Canada. In terms of multi-cavity mold design and production for the making of coffee capsules made of biodegradable plastic, Mold & dies at the forefront of the industry. The 10 ton A frame crane is required to improve injection mold exchanging efficiency and safety.
Get your customized overhead cranes
As a reliable partner to the automotive industry, we are able to supply types of industrial crane solutions and services for the materials handling and in-house logistics along the entire value chain. Contact us to get the industry crane system for your specific application in the automotive industry.
On buying overhead crane, the following main parameters are needed:
- Types of overhead crane: Single girder or double girder overhead crane? Top running or underlusng crane?
- Lifting capacity of overhead crane : Ultimate load lifting capacity= ____tons.
- Span of overhead crane span: distance between the railway center = ____ meters.
- Lifting height of overhead crane : height of lifting from the ground to the lift center (Hook) = ____ meters.
- Crane track length of overhead crane _______m
- Crane track required (to be installed on existing supports): ØCrane track length _______m ,ØSupport spacing _______m
- Overhead crane use/application: ____________________________________
- Control methods of overhead crane : Remote control / Cabin control /Panel control
- Frequency = ____.
- Voltages = ____.
How much does an overhead crane cost to buy? Send us an inquiry via the below form to get an overhead crane solution to lift your loads and relief your burden! Send an overhead crane inquiry to get your latest eot crane price now!
Article by Bella ,who has been in the hoist and crane field since 2016. Bella provides overhead crane & gantry crane consultation services for clients who need a customized overhead travelling crane solution.Contact her to get free consultation.